Optimization of injection molding process parameters using integrated artificial neural network model and expected improvement function method

2009 ◽  
Vol 48 (9-12) ◽  
pp. 955-962 ◽  
Author(s):  
Huizhuo Shi ◽  
Yuehua Gao ◽  
Xicheng Wang
2010 ◽  
Vol 33 ◽  
pp. 74-78
Author(s):  
B. Zhao

In this work, the artificial neural network model and statistical regression model are established and utilized for predicting the fiber diameter of spunbonding nonwovens from the process parameters. The artificial neural network model has good approximation capability and fast convergence rate, which is used in this research. The results show the artificial neural network model can provide quantitative predictions of fiber diameter and yield more accurate and stable predictions than the statistical regression model, which reveals that the artificial neural network model is based on the inherent principles, and it can yield reasonably good prediction results and provide insight into the relationship between process parameters and fiber diameter.


2010 ◽  
Vol 426-427 ◽  
pp. 356-360
Author(s):  
Bo Zhao

In this work, the artificial neural network model and physical model are established and utilized for predicting the fiber diameter of polypropylene(PP) spunbonding nonwovens from the process parameters. The artificial neural network model has good approximation capability and fast convergence rate, is used in this research. The results show the artificial neural network model can provide quantitative predictions of fiber diameter and yield more accurate and stable predictions than the physical model, which reveals that the artificial neural network model is based on the inherent principles, and it can yield reasonably good prediction results and provide insight into the relationship between process parameters and fiber diameter.


Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4158
Author(s):  
Mehdi Moayyedian ◽  
Ali Dinc ◽  
Ali Mamedov

Plastics are commonly used engineering materials, and the injection-molding process is well known as an efficient and economic manufacturing technique for producing plastic parts with various shapes and complex geometries. However, there are certain manufacturing defects related to the injection-molding process, such as short shot, shrinkage, and warpage. This research aims to find optimum process parameters for high-quality end products with minimum defect possibility. The Artificial Neural Network and Taguchi Techniques are used to find a set of optimal process parameters. The Analytic Hierarchy Process is used to calculate the weight of each defect in the proposed thin-walled part. The Finite Element Analysis (FEA) using SolidWorks plastics is used to simulate the injection-molding process for polypropylene parts and validate the proposed optimal set of process parameters. Results showed the best end-product quality was achieved at a filling time of 1 s, cooling time of 3 s, pressure-holding time of 3 s, and melt temperature of 230 °C. The end-product quality was mostly influenced by filling time, followed by the pressure-holding time. It was found that the margin of error for the proposed optimization methods was 1.5%, resulting from any uncontrollable parameters affecting the injection-molding process.


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