A cutter orientation modification method for five-axis ball-end machining with kinematic constraints

2013 ◽  
Vol 67 (9-12) ◽  
pp. 2863-2874 ◽  
Author(s):  
Yuwen Sun ◽  
Yurong Bao ◽  
Kaixuan Kang ◽  
Dongming Guo
2012 ◽  
Vol 482-484 ◽  
pp. 2247-2252 ◽  
Author(s):  
Hsin Yu Cheng ◽  
Jo Peng Tsai ◽  
Yung Chou Kao

As there are various machine configuration and frequent changes of cutter orientation in 5-axis machining, the standard NC codes are not inter-exchangeable among machines. This phenomenon induces a lot of cutting difficulties and machining problems such as the inconvenient working process for operators and very low cutting efficiency. At present, some advanced machine controllers already can accept the APT code besides NC code to increase the cutting flexibility. They also offer some advanced machining functions such as tool center point control and spatial compensations of tool, etc. By way of APT interpreting, the common controller can also implement these advanced functions. Besides, CAD/CAM software also supports APT post-processor to generate NC code for different machine configurations. This means the application of ATP program has played an important role in five-axis machining. However, although CAD/CAM software supports the interpretation of APT program as a core key technology of five-axis machining, the manufacturers of controller with advanced functions are unwilling to open their system. Up to now, there has been few related research papers published on this topic. In this paper, we proposed an APT interpretation method for five-axis machining. This method includes seven functional modules and related implementing procedures. A case study has been adopted to demonstrate the feasibility of the proposed method. The research result could be adopted as a reference to develop the value-added technology in 5-axis machine tool application for academy and industry.


Author(s):  
Yongbin Zhang ◽  
Taiyong Wang ◽  
Peng Peng ◽  
Jingchuan Dong ◽  
Libo Cao ◽  
...  

Author(s):  
Kun Chen ◽  
Kai Tang

This paper describes the design of a haptic system that allows the interactive modification of cutter orientation during five-axis finishing cuts with the aim of improving the surface finish quality and collision avoidance strategies. The system supports two haptic models that provide three degree of freedom (DOF) force feedback and 6DOF posture sensing. Details of five key functions of the system are given: (1) a rendering conversion that uses 3DOF (instead of five) force feedback haptic representation, (2) an efficient force feedback design that allows accurate results to be obtained from the user’s manipulation, (3) a fast collision detection scheme that achieves real-time feedback, (4) use of active haptic guidance to assist cutter-path generation, and (5) a design that supports both ball-end and flat-end tools with partial optimization.


2014 ◽  
Vol 800-801 ◽  
pp. 678-683
Author(s):  
J.C. Huang ◽  
Xian Li Liu ◽  
Ye Yang ◽  
S.Y. Tang ◽  
Y. Li ◽  
...  

To improve the efficiency and precision of five-axis numerical control machining for undevelopable ruled surfaces,a cutter-location optimization algorithm was proposed for flank milling of blades with a toroidal-end cutter. Firstly, it is established initial cutter-location of toroidal-end cutter by optimizing algorithm of three-point offset based on geometry features of toroidal-end cutter, and optimized cutter vector by introducing scaling factors. A new method which was based on dynamic sliding index calculating optimal cutter orientation vector was proposed. The method which applied deviation measurement algorithm computed overcut or undercut values of programming error in different scaling factors state. Finally, through the instance of machining verified the rationality of the method, and effectively reduces programming error.


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