Effects of process configuration and sheet thickness on the deformation behaviour in multi-step electromagnetic forming of aluminium alloy sheet

2021 ◽  
Author(s):  
Chunping Fang ◽  
Xiang Zhou ◽  
Li Ling ◽  
Wenping Wang ◽  
Min Wan
Keyword(s):  
Aluminium Alloy ◽  
Deformation Behaviour ◽  
Sheet Thickness ◽  
Alloy Sheet ◽  
Electromagnetic Forming ◽  
Process Configuration

Joining of Aluminium Alloy and Mild Steel Sheets Using Mechanical Clinching

2007 ◽  
Vol 561-565 ◽  
pp. 1043-1046 ◽  
Author(s):  
Y. Abe ◽  
T. Kato ◽  
Kenichiro Mori
Keyword(s):  
Mild Steel ◽  
Aluminium Alloy ◽  
Deformation Behaviour ◽  
Sheet Thickness ◽  
Alloy Sheet ◽  
Total Thickness ◽  
Steel Sheets ◽  
Lower Sheet ◽  
Mechanical Clinching ◽  
The Difference

The aluminium alloy and mild steel sheets were joined with mechanical clinching. Deforming behaviour of the two sheets during the clinching was observed from finite element simulation and an experiment to avoid defects. The fracture of the upper sheet, necking and separation are caused by the small upper sheet thickness in the thick total thickness, the small lower sheet thickness in the thick total thickness and the small lower sheet thickness, respectively. The joining range for the combination of the upper aluminium alloy sheet of and the lower steel sheet of is larger than that of the reverse combination. The effect of the difference between the flow stresses of the two sheets on the deformation behaviour was examined.

Electromagnetic forming of aluminium alloy sheet

2003 ◽  
Vol 110 ◽  
pp. 293-298 ◽  
Author(s):  
D. A. Oliveira ◽  
M. Worswick
Keyword(s):  
Aluminium Alloy ◽  
Alloy Sheet ◽  
Electromagnetic Forming

scholarly journals Mechanical clinching and self-pierce riveting for sheet combination of 780-MPa high-strength steel and aluminium alloy A5052 sheets and durability on salt spray test of joints

2021 ◽  
Vol 113 (1-2) ◽  
pp. 59-72
Author(s):  
Yohei Abe ◽  
Ken-ichiro Mori
Keyword(s):  
Aluminium Alloy ◽  
High Strength Steel ◽  
Salt Spray ◽  
High Strength ◽  
Alloy Sheet ◽  
Galvanized Steel ◽  
Load Reduction ◽  
Minimum Thickness ◽  
Steel Sheets ◽  
Mechanical Clinching

AbstractTo increase the usage of high-strength steel and aluminium alloy sheets for lightweight automobile body panels, the joinability of sheet combinations including a 780-MPa high-strength steel and an aluminium alloy A5052 sheets by mechanical clinching and self-pierce riveting was investigated for different tool shapes in an experiment. All the sheet combinations except for the two steel sheets by self-pierce riveting, i.e., the two steel sheets, the two aluminium alloy sheets, and the steel-aluminium alloy sheets, were successfully joined by both the joining methods without the gaps among the rivet and the sheets. Then, to show the durability of the joined sheets, the corrosion behaviour and the joint strength of the aged sheets by a salt spray test were measured. The corrosion and the load reduction of the clinched and the riveted two aluminium alloy sheets were little. The corrosion of the clinched two steel sheets without the galvanized layer progressed, and then the load after 1176 h decreased by 85%. In the clinched two galvanized steel sheets, the corrosion progress slowed down by 24%. In the clinched steel and aluminium alloy sheets, the thickness reduction occurred near the minimum thickness of the upper sheet and in the upper surface on the edge of the lower aluminium alloy sheet, whereas the top surface of the upper sheet and the upper surface of the lower sheet were mainly corroded in the riveted joint. The load reduction was caused by the two thickness reductions, i.e., the reduction in the minimum thickness of the upper sheet and the reduction in the flange of the aluminium alloy sheet. Although the load of the clinched steel without the galvanized coating layer and aluminium alloy sheets decreased by about 20%, the use of the galvanized steel sheet brought the decrease by about 11%. It was found that the use of the galvanized steel sheets is effective for the decrease of strength reduction due to corrosion.

Study on the Formability of Aluminium Alloy Sheets at Room and Elevated Temperatures

2016 ◽  
Vol 877 ◽  
pp. 393-399
Author(s):  
Jia Zhou ◽  
Jun Ping Zhang ◽  
Ming Tu Ma
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Elevated Temperature ◽  
Aluminium Alloy ◽  
Aluminium Alloys ◽  
Elevated Temperatures ◽  
Hot Stamping ◽  
Natural Aging ◽  
Alloy Sheet ◽  
Aluminum Alloy Sheet

This paper presents the main achievements of a research project aimed at investigating the applicability of the hot stamping technology to non heat treatable aluminium alloys of the 5052 H32 and heat treatable aluminium alloys of the 6016 T4P after six months natural aging. The formability and mechanical properties of 5052 H32 and 6016 T4P aluminum alloy sheets after six months natural aging under different temperature conditions were studied, the processing characteristics and potential of the two aluminium alloy at room and elevated temperature were investigated. The results indicated that the 6016 aluminum alloy sheet exhibit better mechanical properties at room temperature. 5052 H32 aluminum alloy sheet shows better formability at elevated temperature, and it has higher potential to increase formability by raising the temperature.

Flexible rolling of aluminium alloy sheet—Process optimization and control of materials properties

2016 ◽  
Vol 229 ◽  
pp. 139-148 ◽  
Author(s):  
Olaf Engler ◽  
C. Schäfer ◽  
H.-J. Brinkman ◽  
J. Brecht ◽  
P. Beiter ◽  
...  
Keyword(s):  
Aluminium Alloy ◽  
Process Optimization ◽  
Alloy Sheet ◽  
Materials Properties ◽  
Flexible Rolling ◽  
Optimization And Control ◽  
And Control

Fatigue Failure Modes in Self-Piercing Riveted Aluminium Alloy Joints

Volume 3 ◽  
2004 ◽  
Author(s):  
L. Han ◽  
K. Young ◽  
R. Hewitt ◽  
A. Chrysanthou ◽  
J. M. O’Sullivan
Keyword(s):  
Aluminium Alloy ◽  
Fatigue Failure ◽  
Failure Modes ◽  
Surface Condition ◽  
Fatigue Behaviour ◽  
Alloy Sheet ◽  
Static Tests ◽  
Failure Patterns ◽  
Interfacial Conditions ◽  
Sheet Surface

Self-piercing riveting, as an alternative joining method to spot-welding, has attracted considerable interest from the automotive industry and has been widely used in aluminium intensive vehicles. One of the important factors that need to be considered is the effect of cyclic loading in service, leading to possible fatigue failure. The previous work reported in the public domain on the behaviour of self-piercing rivets has mainly focused on static tests. The work which is reported in this paper is concerned with the fatigue behaviour of single-rivet joints, joining two 2mm 5754 aluminium alloy sheets. The investigation also examined the effect of interfacial conditions on the fatigue behaviour. A number of fatigue failure mechanisms were observed based on rivet fracture, sheet fracture and combinations of these. The investigation has shown that they were dependent on the applied load and the sheet surface condition. Three-parameter Weibull analysis, using Reliasoft Weibull ++5.0 software, was conducted to analyse the experimental results. The analysis enabled the prediction of early-type failure (infant mortality failure) and wear-out failure patterns depending on the condition of the self-piercing riveted joints and the alloy sheet surface.

Sign in / Sign up

Export Citation Format

Share Document