Taking Advantage of Phosphate Functionalized Waterborne Acrylic Binders to Get Rid of Inhibitors in Direct-to-Metal Paints

In this paper, two phosphate functionalized acrylic binders are formulated to yield direct-to-metal paints without using corrosion inhibitors. The difference between both binders is the addition of polystearylacrylate crystalline nanodomains in one of them, and an amorphous methyl methacylate-co-butyl acrylate copolymer in the other. The water sensitivity, mechanical stability, adhesion, and the performance of the paints against corrosion (high humidity resistance, accelerated weathering, and salt-spray tests) are assessed and compared with a DTM paint formulated from a commercial binder. The performance of both phosphate functionalized paints formulated without corrosion inhibitors in high humidity and weathering tests is superior to the commercial DTM paint formulated without corrosion inhibitors and similar to the DTM paint formulated with them. Furthermore, the paint based on the amorphous copolymer binder provides significantly good performance in the salt spray test (even superior to that of the DTM paint formulated with corrosion inhibitors).

Identification of Corrosion Minerals Using Shortwave Infrared Hyperspectral Imaging

In this study, we propose a new method to identify corrosion minerals in carbon steel using hyperspectral imaging (HSI) in the shortwave infrared range (900–1700 nm). Seven samples were artificially corroded using a neutral salt spray test and examined using a hyperspectral camera. A normalized cross-correlation algorithm is used to identify four different corrosion minerals (goethite, magnetite, lepidocrocite and hematite), using reference spectra. A Fourier Transform Infrared spectrometer (FTIR) analysis of the scraped corrosion powders was used as a ground truth to validate the results obtained by the hyperspectral camera. This comparison shows that the HSI technique effectively detects the dominant mineral present in the samples. In addition, HSI can also accurately predict the changes in mineral composition that occur over time.

Effect of Ni Concentration on the Surface Morphology and Corrosion Behavior of Zn-Ni Alloy Coatings

This research work aims to develop electrodeposited Zn-Ni alloy coatings with controlled dissolution tendencies on a mild steel substrate. The varying Ni concentration in the electroplating bath, i.e., 10, 15, 20 and 25 g·L−1, affected the surface morphology and electrochemical properties of the deposited Zn-Ni alloy coatings. SEM and EDS analysis revealed the resulting variation in surface morphology and composition. The electrochemical behavior of different coatings was evaluated by measuring the open circuit potential and cyclic polarization trends in 3.5 wt.% NaCl solution. The degradation behavior of the electrodeposited Zn-Ni coatings was estimated by conducting a salt spray test for 96 h. The addition of Ni in the coating influenced the coating thickness and surface morphology of the coatings. The coating thickness decreased from 38.2 ± 0.5 μm to 20.7 ± 0.5 μm with the increase in Ni concentration. Relatively negative corrosion potential (<−1074 ± 10 mV) of the Zn-Ni alloy coatings compared to the steel substrate (−969 mV) indicated the sacrificial dissolution behavior of the Zn-rich coatings. On the other hand, compared to the pure Zn (26.12 mpy), ~4 times lower corrosion rate of the Zn-Ni coating (7.85 mpy) was observed by the addition of 25 g·L−1 Ni+2 in the bath solution. These results highlighted that the dissolution rate of the sacrificial Zn-Ni alloy coatings can effectively be tuned by the addition of Ni in the alloy coating during the electrodeposition process.

Effects of Graphene on the Wear and Corrosion Resistance of Micro-Arc Oxidation Coating on a Titanium Alloy

In order to improve the wear and corrosion resistance of micro-arc oxidation (MAO) coating on a Ti-5Al-1V-1Sn-1Zr-0.8Mo alloy, 0–0.20 g/L graphene was added to the electrolyte to prepare micro-arc oxidation coating. The thickness, roughness, micro-morphology, and composition of the MAO coating were characterized, and the wear and corrosion resistance of the coating was tested and analyzed. The results show that with 0.05 g/L of graphene in the electrolyte, the roughness of the coating decreased from 56.76 μm to 31.81 μm. With the increase in the addition of graphene, the microstructure of the coating became more compact, the diameter of micro-holes and micro-cracks decreased, and the corrosion resistance of the coating improved. The wear tests showed that the mass loss of the coating at the early wear stage (0~100 revolutions) was greater than that at the later stage (100~250 revolutions), and the wear resistance of the coating obtained by the addition of 0.10 g/L of graphene was the highest. With 0.10 g/L of graphene, the adhesion force between the coating and the substrate alloy is the largest, reaching 57.1 N, which is 9.98 N higher than that without graphene. After salt spray corrosion for 480 h, the coating with graphene has better corrosion resistance than that of a graphene-free coating.

Facile Route to Effective Antimicrobial Aluminum Oxide Layer Realized by Co-Deposition with Silver Nitrate

The emergence and spreading of the SARS-CoV-2 pandemic has forced the focus of attention on a significant issue: the realization of antimicrobial surfaces for public spaces, which do not require extensive use of disinfectants. Silver represents one of the most used elements in this context, thanks to its excellent biocidal performance. This work describes a simple method for the realization of anodized aluminum layers, whose antimicrobial features are ensured by the co-deposition with silver nitrate. The durability and the chemical resistance of the samples were evaluated by means of several accelerated degradation tests, such as the exposure in a salt spray chamber, the contact with synthetic sweat and the scrub test, highlighting the residual influence of silver in altering the protective behavior of the alumina layers. Furthermore, the ISO 22196:2011 standard was used as the reference protocol to set up an assay to measure the effective antibacterial activity of the alumina-Ag layers against both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria, even at low concentrations of silver. Finally, the Ag-containing aluminum oxide layers exhibited excellent antimicrobial performances also following the chemical–physical degradation processes, ensuring good durability over time of the antimicrobial surfaces. Overall, this work introduces a simple route for the realization of anodized aluminum surfaces with excellent antibacterial properties.

Investigation on Corrosion Behaviour of Polymeric Coatings on Weathering Steel Under 3.5% NaCl Solution

Weathering steel, a low carbon alloy steel, most widely used in marine transportation and construction fields like bridges, sculptures where corrosion resistance is the main concern. Weathering steel creates an adhering protective coating on its surface in the right environmental conditions. The protective layer which is formed on the surface weathering steel known as patina. It protects the structure from further corrosion to occur. When these weathering steels are continuously exposed to moisture environment its corrosion resistance decreases. So, our investigation deals about the studies of the coatings used on weathering steel to increase its corrosion resistance in marine conditions. The coatings applied on the substrate were poly urea, polyurethane, epoxy and black enamel. Corrosion tests were performed on these coated samples to evaluate their corrosion behaviour in different environments. Corrosion tests that were performed are immersion test, salt spray test and potentio-dynamic test. The profilometry test is investigated and it confirmed the depth of the corrosion on the coatings. Based on the corrosion studies, we conclude that poly urea is the excellent coating followed by polyurethane, black enamel and epoxy.

Salt spray corrosion and electrochemical corrosion property of anodic oxide films on ADC12 aluminum alloy

Anodic oxide films were prepared by anodic oxidation on the surface of ADC12 aluminum alloy and their corrosion properties were explored. The original samples, anodized samples, and sealed samples were placed in the salt spray corrosion chamber and were taken out at different times. Then the corrosion resistance of the ADC12 aluminum alloy was discussed, and the electrochemical corrosion test was researched. The results indicated that the surface of the original samples reveals many large-area pits after salt spray corrosion, while the sealed samples present a smoother surface. The dense oxide films on the surface of the base metals effectively prevent Cl[Formula: see text] entering into aluminum alloys especially after sealing. Electrochemical tests including the potential polarization curve and electrochemical impedance spectroscopy (EIS) as functions of exposure time were employed to reveal the corrosion behavior of surface layers. After the sealing treatment on the oxide films, the corrosion potential moved in the positive direction, the corrosion current density decreased, and the corrosion resistance of the ADC12 aluminum alloy was significantly improved.