scholarly journals Essential work of fracture assessment of acrylonitrile butadiene styrene (ABS) processed via fused filament fabrication additive manufacturing

2021 ◽  
Author(s):  
Pawan Verma ◽  
Jabir Ubaid ◽  
Andreas Schiffer ◽  
Atul Jain ◽  
Emilio Martínez-Pañeda ◽  
...  
Keyword(s):  
Acrylonitrile Butadiene Styrene ◽  
Essential Work ◽  
Fused Filament Fabrication ◽  
Essential Work Of Fracture ◽  
Fracture Properties ◽  
Raster Angle ◽  
3D Printed ◽  
Printing Direction ◽  
Work Of Fracture ◽  
Butadiene Styrene

AbstractExperiments and finite element (FE) calculations were performed to study the raster angle–dependent fracture behaviour of acrylonitrile butadiene styrene (ABS) thermoplastic processed via fused filament fabrication (FFF) additive manufacturing (AM). The fracture properties of 3D-printed ABS were characterized based on the concept of essential work of fracture (EWF), utilizing double-edge-notched tension (DENT) specimens considering rectilinear infill patterns with different raster angles (0°, 90° and + 45/− 45°). The measurements showed that the resistance to fracture initiation of 3D-printed ABS specimens is substantially higher for the printing direction perpendicular to the crack plane (0° raster angle) as compared to that of the samples wherein the printing direction is parallel to the crack (90° raster angle), reporting EWF values of 7.24 kJ m−2 and 3.61 kJ m−2, respectively. A relatively high EWF value was also reported for the specimens with + 45/− 45° raster angle (7.40 kJ m−2). Strain field analysis performed via digital image correlation showed that connected plastic zones existed in the ligaments of the DENT specimens prior to the onset of fracture, and this was corroborated by SEM fractography which showed that fracture proceeded by a ductile mechanism involving void growth and coalescence followed by drawing and ductile tearing of fibrils. It was further shown that the raster angle–dependent strength and fracture properties of 3D-printed ABS can be predicted with an acceptable accuracy by a relatively simple FE model considering the anisotropic elasticity and failure properties of FFF specimens. The findings of this study offer guidelines for fracture-resistant design of AM-enabled thermoplastics. Graphical abstract

scholarly journals Essential work of fracture assessment of acrylonitrile butadiene styrene (ABS) processed via fused filament fabrication additive manufacturing

2021 ◽  
Author(s):  
Pawan Verma ◽  
Jabir Ubaid ◽  
Andreas Schiffer ◽  
Atul Jain ◽  
Emilio Martínez Pañeda ◽  
...  
Keyword(s):  
Acrylonitrile Butadiene Styrene ◽  
Essential Work ◽  
Fused Filament Fabrication ◽  
Essential Work Of Fracture ◽  
Fracture Properties ◽  
Raster Angle ◽  
3D Printed ◽  
Printing Direction ◽  
Work Of Fracture ◽  
Butadiene Styrene

Experiments and finite element (FE) calculations were performed to study the raster angle–dependent fracture behaviour of acrylonitrile butadiene styrene (ABS) thermoplastic processed via fused filament fabrication (FFF) additive manufacturing (AM). The fracture properties of 3D-printed ABS were characterized based on the concept of essential work of fracture (EWF), utilizing double-edge-notched tension (DENT) specimens considering rectilinear infill patterns with different raster angles (0°, 90° and + 45/− 45°). The measurements showed that the resistance to fracture initiation of 3D-printed ABS specimens is substantially higher for the printing direction perpendicular to the crack plane (0° raster angle) as compared to that of the samples wherein the printing direction is parallel to the crack (90° raster angle), reporting EWF values of 7.24 kJ m−2 and 3.61 kJ m−2, respectively. A relatively high EWF value was also reported for the specimens with + 45/− 45° raster angle (7.40 kJ m−2). Strain field analysis performed via digital image correlation showed that connected plastic zones existed in the ligaments of the DENT specimens prior to the onset of fracture, and this was corroborated by SEM fractography which showed that fracture proceeded by a ductile mechanism involving void growth and coalescence followed by drawing and ductile tearing of fibrils. It was further shown that the raster angle–dependent strength and fracture properties of 3D-printed ABS can be predicted with an acceptable accuracy by a relatively simple FE model considering the anisotropic elasticity and failure properties of FFF specimens. The findings of this study offer guidelines for fracture-resistant design of AM-enabled thermoplastics.

Study on the fluidity, mechanical and fracture behavior of ABS/TPU/CNT nanocomposites

2020 ◽  
pp. 089270572097869
Author(s):  
Farshad Heidari ◽  
Milad Aghalari ◽  
Ata Chalabi Tehran ◽  
Karim Shelesh-Nezhad
Keyword(s):  
Carbon Nanotubes ◽  
Fracture Behavior ◽  
Acrylonitrile Butadiene Styrene ◽  
Flow Index ◽  
Essential Work ◽  
Melt Mixing ◽  
Essential Work Of Fracture ◽  
Mechanical Performances ◽  
Work Of Fracture ◽  
Butadiene Styrene

Acrylonitrile butadiene styrene has relatively good mechanical performances, but its low melt fluidity limits the production of thin parts. In this research, acrylonitrile butadiene styrene/thermoplastic polyurethane (ABS/TPU) blends and ABS/TPU/CNT nanocomposites were prepared by employing melt-mixing process. The melt fluidity, mechanical and fracture behavior of different samples were evaluated. The morphology of fracture surfaces was studied by scanning electron microscopy. The addition of TPU into ABS substantially elevated the melt flow index, but noticeably weakened the notched impact toughness. The presence of carbon nanotubes in ABS/TPU blend promoted the mechanical performances and developed a rough fracture surface morphology. The notched impact resistance and essential work of fracture in nanocomposite containing 0.1 wt.% CNT showed about 95 and 50% increases respectively as compared to ABS/TPU (90/10) blend. In the presence of 0.3 wt.% CNT, the plane stress condition favorably dominated the toughness behavior, enhancing the non-essential work of fracture and crack propagation energy. The appropriate dispersion of carbon nanotubes and their adhesion to ABS/TPU polymer matrix were considered as the prominent factors affecting the fracture resistance of ABS/TPU/CNT nanocomposites.

Synergistic effect of loads and speeds on the dry sliding behaviour of fused filament fabrication 3D-printed acrylonitrile butadiene styrene pins with different internal geometries

2020 ◽  
Vol 108 (7-8) ◽  
pp. 2525-2539 ◽  
Author(s):  
Mohd Fadzli Bin Abdollah ◽  
Mohamad Nordin Mohamad Norani ◽  
Muhammad Ilman Hakimi Chua Abdullah ◽  
Hilmi Amiruddin ◽  
Faiz Redza Ramli ◽  
...  
Keyword(s):  
Synergistic Effect ◽  
Acrylonitrile Butadiene Styrene ◽  
Dry Sliding ◽  
Fused Filament Fabrication ◽  
3D Printed ◽  
Butadiene Styrene

scholarly journals Mechanical Properties of 3D-Printed Acrylonitrile–Butadiene–Styrene TiO2 and ATO Nanocomposites

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1589 ◽  
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Athena Maniadi ◽  
Emmanuel Koudoumas ◽  
Marco Liebscher ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Sno2 Nanoparticles ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
International Standards ◽  
Fused Filament Fabrication ◽  
Melt Mixing ◽  
3D Printed ◽  
Butadiene Styrene

In order to enhance the mechanical performance of three-dimensional (3D) printed structures fabricated via commercially available fused filament fabrication (FFF) 3D printers, novel nanocomposite filaments were produced herein following a melt mixing process, and further 3D printed and characterized. Titanium Dioxide (TiO2) and Antimony (Sb) doped Tin Oxide (SnO2) nanoparticles (NPs), hereafter denoted as ATO, were selected as fillers for a polymeric acrylonitrile butadiene styrene (ABS) thermoplastic matrix at various weight % (wt%) concentrations. Tensile and flexural test specimens were 3D printed, according to international standards. It was proven that TiO2 filler enhanced the overall tensile strength by 7%, the flexure strength by 12%, and the micro-hardness by 6%, while for the ATO filler, the corresponding values were 9%, 13%, and 6% respectively, compared to unfilled ABS. Atomic force microscopy (AFM) revealed the size of TiO2 (40 ± 10 nm) and ATO (52 ± 11 nm) NPs. Raman spectroscopy was performed for the TiO2 and ATO NPs as well as for the 3D printed nanocomposites to verify the polymer structure and the incorporated TiO2 and ATO nanocrystallites in the polymer matrix. The scope of this work was to fabricate novel nanocomposite filaments using commercially available materials with enhanced overall mechanical properties that industry can benefit from.

scholarly journals Characterisation of fusion bonding between filaments of thin 3D printed polyamide 6 using an essential work of fracture method

2020 ◽  
Vol 56 (3) ◽  
pp. 2777-2794
Author(s):  
Qinghao He ◽  
Lin Ye ◽  
Anthony J. Kinloch ◽  
Hongjian Wang ◽  
Binghong Yin
Keyword(s):  
Polyamide 6 ◽  
Essential Work ◽  
Essential Work Of Fracture ◽  
Fusion Bonding ◽  
3D Printed ◽  
Work Of Fracture
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