Evaluation of Thermal Properties of Composites Prepared from Pistachio Shell Particles Treated Chemically and Polypropylene

The purpose of the present work was to prepare polypropylene (PP) matrix composited filled with chemically treated pistachio shell particles (PTx), and evaluate their effect on the composites’ thermal properties. PP-PTx composites were formulated in different PTx content (from 2 to 10 phr) in a mixing chamber, using the melt-mixing process. The PTx were chemically treated using a NaOH solution and infrared spectroscopy (FTIR). According to thermogravimetric analysis (TGA), the treatment of pistachio shell particles resulted in the remotion of lignin and hemicellulose. The thermal stability was evaluated by means of TGA, where the presence of PTx in composites showed a positive effect compared with PP pristine. Thermal properties such as crystallization temperature (Tc), crystallization enthalpy (∆Hc), melting temperature (Tm) and crystallinity were determinate by means differential scanning calorimetry (DSC); these results suggest that the PTx had a nucleation effect on the PP matrix, increasing their crystallinity. Dynamic mechanical analysis (DMA) showed that stiffness of the composites increase compared with that PP pristine, as well as the storage modulus, and the best results were found at a PTx concentration of 4 phr. At higher concentrations, the positive effect decreased; however, they were better than the reference PP.

Mechanical Properties and Chemical Stability of Bathroom Wall Composites Manufactured from Recycled Polyethylene Terephthalate (PET) Mixed with Cocoa Hulls Powder

The need to protect our environment by eliminating plastic waste as much as possible and by recycling waste from agricultural residue, has led us to formulate composites based on polyethylene terephthalate (PET) loaded with powder from the cocoa shell. The cocoa hulls were prior treated with organosolv process to improve the fiber-matrix interaction. This research is aimed at manufacturing composite wall tiles from recycled PET reinforced with cocoa hull powder (CCP). The composites were manufactured by the melt-mixing method followed by compression molding. The mechanical, physico-chemical properties and the stability to environmental conditions were evaluated. The results showed that the incorporation of cocoa powder at a content of 20-30% in the matrix consisting of PET gave rise to a composite material with good physico-mechanical and chemical properties suitable for use in several sectors. In the construction industry, in particular as wall covering as a replacement for tiles, these x from an economic point of view cost less and compared to clays which consumes enormous amount of energy for the elaboration of ceramics. The study showed that the optimum powder weight proportion for the optimal properties of the composite were achieved at 30% powder weight proportion. The maximum tensile strength of 60.3 MPa, flexural strength of 19.5 MPa, impact strength of 10.3 MPa and water absorption 1.34% were obtained. Water absorption of the tiles increased with the cocoa powder weight. Compare to the ceramic tile this value of water absorption test is in range and show that this composite tile is suitable for use as bathroom tile.

Assessment of New Composites Containing Polyamide-6 and Lead Monoxide as Shields against Ionizing Photonic Radiation based on Computational and Experimental Methods

This study aimed to introduce new composites, containing polyamide-6 (PA6) and lead monoxide (PbO), to protect against ionizing photon sources used for diagnostic and therapeutic purposes. Five composites, containing various weight percentages of PbO filler (0, 5, 10, 20, and 50%), were developed in this study. Initially, the numerical attenuation value was estimated using XMuDat program by calculating the mass attenuation coefficients at different energy levels. Next, the samples were synthesized based on the melt-mixing method in a laboratory mixing extruder, and their characteristics were determined by scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analysis, X-ray diffraction (XRD), and thermogravimetric analysis (TGA). Finally, experimental radiation attenuation tests were carried out. Based on the SEM results, the acceptable filler weight percentage was up to 20%; however, substantial aggregates formation was observed at the highest weight percentage. The results of XRD analysis showed a higher tendency for crystallization by decreasing the amorphous area, while increasing the filler weight percentage. Moreover, the amount of mass loss was monitored at different temperatures, revealing that the filler incorporation improved the thermal durability of the samples. According to the radiation results, a good agreement was observed between the experimental and computational data, except when aggregates formation was substantial. According to the experimental data, by increasing the lead weight percentage from 0% (crude PA6) to 50%, the half-value layer decreased from 3.13 to 0.17 cm at an energy level of 59 keV and from 7.28 to 4.97 cm at an energy level of 662 keV. Considering these promising results, the applicability of PA6/PbO composites for protection against low- and medium-energy ionizing photon sources must be investigated in future studies.

Controlling foamability of polypropylene/γ-irradiated ethylene acrylic elastomer blends by extent of crosslinking and domain microstructure of elastomer

Foams of polypropylene/elastomer blends can often lead to softer foams which may not be desirable every time. Incorporating rigidity to the foams can often be made possible by preferentially crosslinking the elastomer phase prior to blending. Although foamability of polypropylene/elastomer blends has been understood in the scientific community, the influence of the extent of crosslinking in the elastomer phase is not yet understood well. The purpose of this investigation is to identify the influence of the extent of elastomer crosslinking and the blend morphological attributes (achieved by varying screw speed during melt mixing) on foamability of polypropylene/partially crosslinked elastomer blends. Crosslinking of ethylene-acrylic elastomer is carried out using gamma radiation with several doses (0, 12.5, 25, 50 kGy) before melt blending and, subsequently, 10 wt.% of the irradiated elastomers (prior optimized) are mixed with polypropylene in a micro-compounder at three different screw speeds. The microstructure development in blends is characterized by scanning electron microscopy. Frequency sweep rheological analysis is done for selected blends to identify the ease of foamability among the series of blends. Foaming of blends is done with supercritical carbon dioxide in batch mode at three different temperatures. The density reduction along with the microcellular morphology development of blends with foaming is analyzed with the screw speed, the extent of crosslinking, and foaming temperature; furthermore, the individual input parameters (the elastomer domain size, controlled by the screw speed and the extent of crosslinking, controlled by gamma radiation dose) are optimized based on the foam morphology. A uniform and good foamability were achieved at 155 and 160°C for blends with elastomers, irradiated at 12.5 and 25 kGy radiation doses. The lowest density foam (0.37 g/cc) was obtained for polypropylene with 12.5 kGy irradiated crosslinked elastomer mixed at 200 rpm at 160°C foaming temperature. The final elastomer domain dispositions within the foam morphologies are characterized and the plausible foaming mechanism is proposed.

Fully Biobased Reactive Extrusion of Biocomposites Based on PLA Blends and Hazelnut Shell Powders (HSP)

The production of biocomposites based on natural fiber waste and biopolymers is constantly increasing because of their renewability, biodegradability, and the accordance with the circular economy principles. The aim of this work is to contrast the disadvantages in the production of biocomposites, such as reduction of molecular weight through the use of biobased chain extenders. For this purpose, epoxidized soybean oil (ESO) and dicarboxylic acids (DCAs) were used to contrast the slight chain scission observed in a poly(lactic acid) (PLA)/poly(butylene succinate-co-adipate) (PBSA) binary blend caused by the melt mixing with hazelnut shell powder (HSP). Two different dimensions of HSPs were considered in this study as well as different concentrations of the ESO/DCA system, comparing succinic acid and malic acid as dicarboxylic acids. Melt viscosity parameters, such as torque and melt volume rate (MVR), were measured to investigate the chain extender effect during the extrusion. In addition, the reactivity of the ESO/DCA system was investigated through infrared spectroscopy. The effect of chain extenders on thermal properties, in particular on the crystallinity of PLA, and on mechanical properties of final biocomposites was investigated to understand their potentialities in industrial application. Results of this study evidenced a modest increase in melt viscosity due to ESO/malic acid chain extension system, but only for the HSP with the lower dimension (so the higher surface area) and adding 0.5 wt.% of ESO/malic acid. Thus, the slight chain scission of polyesters, not significantly affecting the final properties of these biocomposites, is the most relevant effect that was revealed in this complex reactive system.

EFFECT OF K-CARRAGEENAN ON MECHANICAL, THERMAL AND BIODEGRADABLE PROPERTIES OF STARCH–CARBOXYMETHYL CELLULOSE (CMC) BIOPLASTIC

Starch–carboxymethyl cellulose (CMC) bioplastics have limited mechanical properties. Carrageenan from seaweed is a potential reinforcement material for improving the mechanical properties of bioplastics. This study aimed to determine the effect of Kappa (κ)-carrageenan on the mechanical and thermal properties and biodegradability of starch–CMC bioplastics. In this study, carrageenan at concentrations of 0%, 10%, 15%, 20%, 25% and 30% was used. The melt-mixing process was conducted at 130 °C for 4 min, using a mixer and then hot-pressing (30 kgf/cm2) at 150 °C for 5 min. The results indicated that the higher κ-carrageenan concentration increased the strength of bioplastics up to 15.7 MPa. The fracture analysis via scanning electron microscopy–energy-dispersive X-ray spectroscopy indicated the distribution of sulfur (S) elements that described the dispersion of κ-carrageenan. The Fourier transform infrared spectroscopy spectra revealed that the interaction between the starch–CMC matrix and κ-carrageenan formed a tight hydrogen bond network. The lowest mass reduction observed by thermogravimetric analysis occurred in bioplastics with 25% carrageenan, decreasing by 48% compared with bioplastics without κ-carrageenan. The addition of κ-carrageenan was identified as not affecting the biodegradability of the bioplastics.

Fabrication techniques of polymeric nanocomposites: A comprehensive review

Nanotechnology is the key solution for many human problems such as energy conversion, water treatment, and material science. In composite materials, nanoparticles are dispersed in a matrix material such as metals, ceramics, or polymers to enhance their mechanical and thermophysical properties. Polymer nanocomposite materials found their applications in vital fields such as the automotive and aircraft industries. There are many techniques adopted to produce polymer nanocomposites, and they are summarized and discussed according to our best known in this paper. All techniques aim to produce nanocomposite materials with uniform dispersion and without aggregations. Melt-mixing, mixing, in-situ polymerization, electrospinning, and selective laser sintering techniques are the most commonly used techniques to produce polymer nanocomposite. The utilization of water, atomic layer deposition, and plasma-assisted mechanochemistry are found to eradicate the issue of nanoparticles aggregation for melt-mixing technique. Also, sonication with high frequencies plays the same role for mixing techniques. In-situ polymerization provides fabrication of nanocomposites that are thermodynamically stable. Electrospinning represents an effective method which is suitable for producing porous structures. In addition, fabrication of nanocomposites via selective laser sintering has obvious benefits to overcome the problem of aggregation. The working principles of each technique, including the advantages and disadvantages, are discussed.

Influence of Preparation Method on Properties of Natural Rubber/Sepiolite Composites

Natural rubber (NR) composites filled with various sepiolite loadings were prepared and optimized by two different mixing methods, namely, melt mixing and latex mixing methods. The properties were evaluated through viscosity, stress relaxation, curing behaviors and tensile properties of rubber composites. The viscosity was influenced by sepiolite content and mixing methods. The greater interaction between rubber and sepiolite was obtained from melt mixing method. This reflected to the greater tensile strength found in this method. Considering the content of sepiolite, similar trend was observed for the curing properties and elongation at break. The greatest tensile strength was observed when the sepiloite content was at 1 phr.

Thermodynamic properties and phase equilibria in alloys of Bi—Tm system

The thermochemical properties of the melts of the Bi—Tm system at a temperature of 1100 K in the range of compositions 0 ≤ xTm ≤ 0,2 were determined for the first time by the calorimetry method. It is established that the minimum value of the enthalpy of mixing of these liquid alloys is equal to –75,7 ± 0,5 kJ / mol at xTm = 0,65. = = –150,7 ± 16,7 kJ / mol, = –230,9 ± 21,8 kJ / mol. The activities of the components and molar particles of associates were calculated according to the model of an ideal associated solution (IAR), using data on the thermochemical properties of melts of the Bi—Tm system. It was found that the activities of the components in these metallic solutions show very large negative deviations from ideal solutions with a high content of TmBi and Tm2Bi associates. The obtained dependences of the first i i melts of the Bi—Tm system on temperature showed a large steepness of the Bi Bi curve in contrast to the gradual decrease of exothermic values Tm of Tm. This indicates large changes in the structure of the Bi atom with increasing temperature. Excess integral and partial Gibbs energies of Bi-Tm system melt mixing calculated from component activities The absolute values of G in the whole concentration range are smaller than H (G min = –41,8 kJ / mol at xTm = 0,58), and the function G of is more asymmetric, which is caused by the entropy contribution (entropy of mixing of the studied melts is negative, and Smin min = −30,5 J / mol ∙ K at xTm = 0,65). Keywords: thermochemical properties, compounds, melts, Bi, Tm.

Improvement of the mechanical and damping behavior of nylon by integration of nanoclay platelets

Nylon is used as a gear material thanks to its beneficial characteristics, such as self-lubrication, noiseless and fail-safe operation. Poor resistance to heat, dimensional stability, shock and impact loads are major drawbacks of nylon when used in engineering applications. The addition of a nanofiller to a nylon matrix can enhance its mechanical and vibrational properties. Montmorillonite nanoclay (Cloisite 15 A, Cloisite 20 A and Cloisite 30B) modified with ammonium salt was incorporated into the Nylon 6 matrix by solution mixing and melt mixing. Nanoclay with 1, 2 and 3 wt.-% were added to the nylon matrix and the resulting mechanical and free vibration characteristics were determined. The experimental results of the mechanical and free vibration behavior were compared with the ANSYS results. Tensile strength, modulus of elasticity, specific strength, specific stiffness, natural frequency and damping factor were found to increase as the weight percentage of the nanoclay in the nylon matrix increased. Cloisite 30B nanocomposite shows better mechanical and free vibration characteristics when compared with pure Nylon 6, Cloisite 15 A and Cloisite 20 A nanocomposites. The Cloisite 30B nano-composite was prepared with 2 wt.-% shows maximum mechanical and free vibration performance.