Investigation of the shear properties of 3D printed short carbon fiber-reinforced thermoplastic composites

Short fiber-reinforced 3D printed components are high performance materials with a wide range of potential applications in various industries ranging from aerospace to automotive. Mechanical characterization of 3D printed short carbon fiber polyethylene terephthalate and acrylonitrile butadiene styrene parts are presented under the application of shear load in this study. The anisotropy properties of both composite and polymer materials were investigated by printing samples at two different orientations, using fused deposition modeling (FDM) technique. The fabricated samples were subjected to tensile and shearing loads while 2D digital image correlation (DIC) was used to measure full-field strain on the specimen. The obtained results revealed a noticeable anisotropy in shear properties as the function of printing orientation. Moreover, it found that using carbon fiber-reinforced PET results in higher elastic modulus, tensile, and shear strengths up to 180%, 230%, and 40% compared to ABS.

Experimental and numerical investigation on bending and compressive behavior of carbon-epoxy sandwich panel with novel M-shaped core

Present paper has experimentally and numerically investigated the mechanical behavior of composite sandwich panel with novel M-shaped lattice core subjected to three-point bending and compressive loads. For this purpose, a composite sandwich panel with M-shaped core made of carbon fiber has been fabricated in this experiment. In order to fabricate the sandwich panels, the vacuum assisted resin transfer molding (VARTM) has been used to achieve a laminate without any fault. Afterward, polyurethane foam with density of 80 kg/m3 has been injected into the core of the sandwich panel. Then, a unique design was presented to sandwich panel cores. The study of force-displacement curves obtained from sandwich panel compression and three-point bending tests, showed that an optimum mechanical strength with a considerable lightweight. It should be noted that the experimental data was compared to numerical simulation in ABAQUS software. According to the results, polyurethane foam has improved the flexural strength of sandwich panels by 14% while this improvement for compressive strength is equal to 23%. As well as, it turned out that numerical results are in good agreement with experimental ones and make it possible to use simulation instead of time-consuming experimental procedures for design and analysis.

Electromagnetic interference shielding study in microwave and NIR regions by highly efficient Ag/ZnS and polyaniline-Ag/ZnS particles

The chemical oxidative polymerization and co-precipitation methods were employed for the preparations of polyaniline (PANI) and silver-doped zinc sulfide (ZnS) nanoparticles to be used for electromagnetic interference (EMI) shielding. PVC-based composite films were fabricated by the incorporation of Ag/ZnS and PANI-Ag/ZnS nanoparticles. These nanoparticles were first analyzed by X-ray diffraction and zetasizer for their crystal structure and particle size. Prepared nanocomposite films were then analyzed for various properties like electrical conductivity, transmission in the near-infrared region (700 nm to 2500 nm), and EMI shielding efficiency in the microwave region (0.1 GHz to 20 GHz). These parameters were characterized by DC Conductivity, NIR spectroscopy, and vector network analyzer. It was found that with the addition of the concentration of nanoparticles, both values of conductivity and shielding efficiency improved. The highest attenuation value in 0.1 to 20 GHz reached 52.5 dB in 0.1 to 20 GHz frequency for 20 wt% PANI-Ag/ZnS and < 0.5% transmission was evaluated in the NIR region.

Assessing the effect of FDM processing parameters on mechanical properties of PLA parts using Taguchi method

Fused deposition modeling (FDM) is a fast-expanding additive manufacturing technique for fabricating various polymer components in engineering and medical applications. The mechanical properties of components printed with the FDM method are influenced by several process parameters. In the current work, the influence of nozzle temperature, infill density, and printing speed on the tensile properties of specimens printed using polylactic acid (PLA) filament was investigated. With an objective to achieve better tensile properties including elastic modulus, tensile strength, and fracture strain; Taguchi L8 array has been used for framing experimental runs, and eight experiments were conducted. The results demonstrate that the nozzle temperature significantly influences the tensile properties of the FDM printed PLA products followed by infill density. The optimum processing parameters were determined for the FDM printed PLA material at a nozzle temperature of 220°C, infill density of 100%, and printing speed of 20 mm/s.

Characterization of PLA/TPU composite filaments manufactured for 3D printing with FDM

Polylactic acid (PLA) and thermoplastic polyurethane (TPU) were mixed in different proportions and extruded through twin-screw and single-screw extruders to obtain composite filaments to be used for 3D printing with fused deposition modeling (FDM) method. The properties of the filaments were characterized using uniaxial tensile tests, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), rheology, polarized optical microscope (POM), and scanning electron microscope (SEM). 3D printed samples from composite filaments were tested using dynamic mechanical analysis (DMA). It was found that the tensile strength and modulus of the filaments decrease while elongation at break increases with the increasing TPU content in the composite. The analysis also showed a partial miscibility of the polymer constituents in the solution of composite filaments. Finally, a flexible structure, plain weave fabric, was designed and 3D printed using the composite filaments developed which proved that the filaments are well suited for 3D printing.

Development and characterization of polyvinyl alcohol filled with date palm midrib powder

Date palm ( Phoenix dactylifera L) is one of the most widely cultivated crops in different parts of Saudi Arabia. The midribs rich in cellulose, hemicellulose, and lignin are often burnt in the farms, causes severe environmental problems. In the present study, date palm midrib (DPM), these waste materials were powdered and incorporated into polyvinyl alcohol (PVA). Composites were prepared by varying the DPM loading (0–10 wt%) using the solution casting method. Tensile and thermal properties were analyzed for the composites with respect to filler loading. Addition of DPM as filler enhanced the tensile modulus while an inverse effect was observed in the elongation values. Differential scanning calorimeter (DSC) analysis showed a gradual increase in melting temperature (Tm) and crystallinity values for PVA. Thermogravimetric analysis (TGA) indicated that the incorporation of DPM into PVA can increase the thermal stability of PVA. Morphology of the composites were performed using scanning electron microscopy (SEM).

Experimental study on two-body and three-body abrasive wear behaviour of jute-natural rubber flexible green composite

The use of laboratory testing has become more significant to assess abrasion resistance in flexible reinforcement of armour and car structural components. In this study, compliant composite with constituents as woven jute fabric and natural rubber (NR) encapsulated in an NR-based B stage cured prepreg were tested for wear due to abrasion under two- and three-body conditions. Flexible composites are fabricated in three different configurations namely Jute/Rubber/Jute (JRJ), Jute/Rubber/Rubber/Jute (JRRJ) and Jute/Rubber/Jute/Rubber/Jute (JRJRJ). The present study makes use of abrasive paper with a grit size of 60 and silica sand with size 250 µm as the abrasive medium for two- and three-body abrasion tests respectively and the specific rate of wear is calculated. Though the wear trend of the composites follows a similar pattern in the case of two- and three-body wear, the mechanisms governing the wear are found to be different. The morphology of the worn surface is studied with the aid of a scanning electron microscope.

On PVC-PP composite matrix for 4D applications: Flowability, mechanical, thermal, and morphological characterizations

Thermoplastics such as; polyvinyl chloride (PVC) and polypropylene (PP) have applications in different sectors such as; automobile, aerospace, biomedical, textile etc. due to cost-effectiveness, biodegradability, high mouldability, easy availability and good mechanical properties. The shape memory performances of these thermoplastics are crucial for extending the four-dimensional (4D) printing applications. But hitherto little has been reported on flowability, mechanical, thermal, morphological and shape memory properties of PVC-PP composite. In this study, twin-screw compounding has been employed on PVC and PP thermoplastics (in single and blended form) to prepare feedstock filaments for fused filament fabrication (FFF). The investigations have been made for flowability (melt flow index (MFI), mechanical (tensile strength and elongation), thermal (melting point) morphological, Fourier transform infrared spectroscopy (FTIR) analysis, and shape memory effect on different feedstock filaments (prepared with neat PVC, 75%PVC-25%PP, 50%PVC-50%PP, 25%PVC-75%PP, and neat PP). The results have been supported by fracture analysis of photomicrographs obtained from scanning electron microscopy (SEM). The results of the study suggested that tensile strength was maximum for 50%PVC-50%PP (23.57 MPa) and minimum for neat PP (8.89 MPa). Further percentage shape recovery was observed maximum for neat PVC and minimum for neat PP.

Silica derived from variety of sources and its functionalized forms as an antiblock additive in polypropylene

Silica derived from variety of sources and its functionalized form has been studied as an antiblock additive in polypropylene (PP). Commonly inorganic antiblock additives are added to PP films to reduce the blocking and facilitate separation of polymeric films. However, such types of additives can cause a reduction of clarity in transparent films. In the present work, comparative analysis of silica obtained from various sources specifically from rice husk ash and its further functionalization/modifications using n-octyltriethoxysilane has been performed. Since silica synthesized via rice husk ash was obtained from waste (rice husk ash), this further solves the problem of ash disposal. The functionalized silica has been characterized using Fourier transform infrared (FTIR) spectroscopy, and thermogravimetric analysis (TGA). The morphological analysis and particle shape and size has been characterized by scanning electron microscopy (SEM). The melt flow index (MFI), yellowness index and other mechanical characterizations including tensile and impact strength was performed for 30–40 µm thick tubular quenched polypropylene (TQPP) films. These films were evaluated to have high transmittance (above 93%), high clarity (above 98%) and very low haze (less than 2%) indicating the high transparency and improved optical properties. The blocking force and optical properties are quite similar for TQPP film containing silica synthesized from rice husk ash and commercial grade silica and hence, proving silica synthesized from rice husk ash to be an effective substitute for commercial silica in TQPP films.

Preparation of polyoxymethylene/methyl vinyl silicone rubber/thermoplastic polyurethane ternary thermoplastics vulcanizates with good toughness properties

Novel thermoplastic vulcanizates (TPVs) based on polyoxymethylene (POM) and methyl vinyl silicone rubber (MVQ) have been prepared by dynamic vulcanization process through a batch mixer. During the preparation of TPV blends, Di-(tert butyl peroxyisopropyl) benzene (BIBP) was used as the curing agent in order to make MVQ cross-linked and TPU was used to coat MVQ for improving the compatibility of MVQ and POM. In order to understand the influence of different compositions on TPV blends, five groups of experimental processes were described in detail. During these experiments, the amount of POM was reduced from 70phr to 30phr, that of MVQ was gradually increased from 18phr to 42 phr, and TPU was increased from 12phr to 28phr. In addition, the morphology and properties of TPVs were studied by DSC, FTIR, SEM, DMA and mechanical tests. The mechanical testing results showed that with the amount of POM decreasing and the total amount of MVQ and TPU increasing, the tensile strength of the TPV blends gradually was decreased, and the elongation at break was increased accordingly from 35.2 ± 6% of pure POM to 142.8 ± 11% of sample 5#.