Design of a hot air discharge channel for temperature control of the electronic chips on printed circuit boards

2019 ◽  
Vol 56 (2) ◽  
pp. 587-599
Author(s):  
Burak Kurşun
Author(s):  
Ricardo Soares Rubin ◽  
Marco Aurélio Soares de Castro ◽  
Dennis Brandão

Waste electrical and electronic equipment is a significant source of material that can contribute to reduce environmental impacts associated to extraction and discard stages; therefore, it is necessary to develop efficient recycling processes for components such as Printed Circuit Boards (PCBs). Current methods for PCB recycling may be optimized by previous disassembly of such components. In the work reported here, an especially designed and manufactured centrifuge was employed to disassemble PCBs from power supplies (PS-PCBs) and memory chips (ME-PCBs) of personal computers (PCs), through combination of hot air flow and centrifugal force. The results showed that the device was capable of separating tin solder, electronic components (EC) and PCB substrate, as long as hazardous components and plastic parts are previously removed. A scanning electron microscope (SEM) with combined energy dispersive X-ray (EDX) analyzer showed that the recovered solder had under 3%wt of contamination; therefore, it can be employed in the production of new soldering material, replacing the more commonly used solder dross. EC recovery rates were up to 94%wt for PS-PCBs and 32%wt for ME-PCBs, and once components such as inductors were not visibly damaged in the process, possibilities of reusing recovered components may be further investigated.


1996 ◽  
Vol 118 (2) ◽  
pp. 62-66 ◽  
Author(s):  
Zequn Mei ◽  
Helen Holder

Surface mount components soldered with 58Bi–42Sn on printed circuit boards fell off after about 500 cycles of−45°C ↔ 100°C in a thermal chamber. Failure analysis revealed that the failure was caused by dissolving of Pb from either HAL (hot air leveled) board surfaces or component lead coatings into the Bi-Sn solder joints, forming 52Bi–32Pb–16Sn eutectic phase that melts at 95°C. The dissolving of Pb occurred primarily at reflow, when the Bi-Sn was molten. During the thermal cycling, the small amount (<7 volume % of a Bi-Sn solder joint) of the low melting eutectic phase provided liquid channels for fast atom transportation, causing exceptionally significant grain growth and phase agglomeration in the whole volume of the solder joint, which in turn caused dramatic reduction in mechanical strength of the solder joints. Solutions to the failure may be either using Pb-free coating on both board surfaces and component leads, or limiting the product service temperature to below 95°C.


2008 ◽  
Vol 128 (11) ◽  
pp. 657-662 ◽  
Author(s):  
Tsuyoshi Maeno ◽  
Yukihiko Sakurai ◽  
Takanori Unou ◽  
Kouji Ichikawa ◽  
Osamu Fujiwara

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