Efficient Drilling of Amorphous Alloy Foils Using Low-Energy Long Pulses of a Nd:YAG Laser

Laser drilling of amorphous alloy foils was conducted using low-energy long-pulses (LP) generated using a Nd:YAG laser. Results showed that LP can drill an amorphous alloy foil more efficiently than a nanosecond pulse (NSP) can: an LP at 1 mJ can open a through-hole on an amorphous alloy foil with 25 mm thickness although single shot NSP at 20 mJ formed a crater with ca. 3 mm depth. From these findings, we infer that the markedly higher drilling efficiency of a low-energy LP than that of NSP is attributable to 1) lower plasma generation by LP than by NSP, and 2) repeated irradiation of the target material by multiple sub-pulses in an LP. Results also demonstrate that low-energy LP drilling is applicable to various metal foils and that the drilling efficiency depends on the metal species.

Recyclable, Antibacterial, Isoporous Through-Hole Membrane Air Filters with Hydrothermally Grown ZnO Nanorods

Reusable, antibacterial, and photocatalytic isoporous through-hole air filtration membranes have been demonstrated based on hydrothermally grown ZnO nanorods (NRs). High-temperature (300~375 °C) stability of thermoset-based isoporous through-hole membranes has enabled concurrent control of porosity and seed formation via high-temperature annealing of the membranes. The following hydrothermal growth has led to densely populated ZnO NRs on both the membrane surface and pore sidewall. Thanks to the nanofibrous shape of the grown ZnO NRs on the pore sidewall, the membrane filters have shown a high (>97%) filtration efficiency for PM2.5 with a rather low-pressure (~80 Pa) drop. The membrane filters could easily be cleaned and reused many times by simple spray cleaning with a water/ethanol mixture solution. Further, the grown ZnO NRs have also endowed excellent bactericidal performance for both Gram-positive S. aureus and Gram-negative S. enteritidis bacteria. Owing to the wide bandgap semiconductor nature of ZnO NRs, organic decomposition by photocatalytic activity under UV illumination has been successfully demonstrated. The reusable, multifunctional membrane filters can find wide applications in air filtration and purification.

Electromigration and Flux Residues

Electromigration and its subcategory electrochemical migration is a serious problem in electronic industry working with printed circuit boards (PCB). Smaller equipment with high density of interconnection (HDI) is assembled with surface mounted devices (SMD) and through hole components (THC) Assembly techniques are realised mainly by soldering process with no clean fluxes. Result is not only a reliable solder joint, but also flux residues. The first part of the article after short theory is focused on gatering basic knowledge about fluxes and surface finishes by using cyclic voltammetry (CV) and electrochemical impedance spectrometry (EIS). The second part of the experiments is oriented on practical test with different fluxes for wave and reflow soldering. These tests are associated with the reduction of surface insulation resistance, corrosion, dendrite/fiber growth and the formation of subsequent short circuits. The acceleration of these electrochemical reactions is helped by higher working temperatures, higher humidity, and magnitude \ and frequency of electrical voltage between the conductors.

Flow Field Characteristics and Experimental Research on Inner-Jet Electrochemical Face Grinding of SUS420J2 Stainless Steel

Electrochemical grinding (ECG) is processed by the combination of dissolution and grinding. It is very suitable for the processing of difficult-to-cut stainless steel, but its processing performance is restricted by the matching effect of dissolution and grinding. In this work, the processing of the torus surfaces of the stainless steel shaver cap was taken as the research object. A flow field model including the through-hole structure and the rotation of the grinding head was proposed to optimize the flow field distribution and promote the uniform dissolution of materials. The flow field simulation results showed that the rotational flow formed by the high-speed rotation prolonged the electrolyte flow path and was not conducive to the discharge of electrolytic products, and the reasonable selection of the diameter and distribution of the through-hole could reduce the velocity difference. The effects of rotational speed, feed rate, and inlet pressure on the flatness and surface roughness of the torus surfaces were experimentally investigated, and a better matching effect of dissolution and grinding was obtained. Moreover, the experimental results showed that the inner-jet ECG had a good prospect in the batch processing of high-hardness stainless steel parts.

Structural Design of Extruded Profiles Based on Simulation

In this paper, through the introduction of ABH related theory, a variety of optimized structures are established and compared. By changing the layout of holes in extruded profiles, the vibration characteristics of extruded profiles are studied by using the control variable method. It is found that for single extrusion profile, the through hole (the radius is 8mm to 10mm, the chamfer is 30 degrees) compared with the structure without holes, the natural frequency of the structure is increased by 7Hz from the first order to 20 Hz from the seventh order. For the spliced extruded profiles, the wedge-shaped hole structure with 8mm to 10mm has better vibration damping performance. The application of ABH structure can effectively improve the vibration characteristics of extruded profiles.

A Microfluidic Flip-Chip Combining Hydrodynamic Trapping and Gravitational Sedimentation for Cell Pairing and Fusion

Cancer cell–immune cell hybrids and cancer immunotherapy have attracted much attention in recent years. The design of efficient cell pairing and fusion chips for hybridoma generation has been, subsequently, a subject of great interest. Here, we report a three-layered integrated Microfluidic Flip-Chip (MFC) consisting of a thin through-hole membrane sandwiched between a mirrored array of microfluidic channels and saw-tooth shaped titanium electrodes on the glass. We discuss the design and operation of MFC and show its applicability for cell fusion. The proposed device combines passive hydrodynamic phenomenon and gravitational sedimentation, which allows the transportation and trapping of homotypic and heterotypic cells in large numbers with pairing efficiencies of 75~78% and fusion efficiencies of 73%. Additionally, we also report properties of fused cells from cell biology perspectives, including combined fluorescence-labeled intracellular materials from THP1 and A549, mixed cell morphology, and cell viability. The MFC can be tuned for pairing and fusion of cells with a similar protocol for different cell types. The MFC can be easily disconnected from the test setup for further analysis.