Effect of the interface bonding on the mechanical response of aluminium foam reinforced steel tubes

This paper presents the crushing behaviour of empty and foam-filled conical tubes under axial dynamic loading. A nonlinear finite element (FE) model was developed and validated against experiments. The validated model was subsequently used to assess the beneficial of foam filling with regards to the variation in filler densities and tube materials. The results obtained were further analyzed and compared with straight tubes. We aim to evaluate the critical effective point for different density of fillers in foam-filled tubes based on specific energy absorption (SEA) value. The SEA value was highest for foam-filled conical aluminium tube with aluminium foam filler, followed by straight aluminium tube, straight carbon steel tube and conical carbon steel tube. Moreover, the initial peak force was found lower in aluminium tubes than carbon steel tubes and lower in conical tubes than that in straight tubes. The combination of conical aluminium tube and aluminium foam filler successfully convey the beneficial of foam filling and thus signify that proper combination and selection of tube and filler is vital in assessing the effectiveness of foam-filled tubes.

Download Full-text

Dynamic three-point bending tests on aluminium foam filled steel tubes

Tubular Structures XIV ◽

10.1201/b13139-74 ◽

2012 ◽

pp. 517-524

Author(s):

G Rathnaweera ◽

D Ruan ◽

V Nagaraj ◽

Y Durandet

Keyword(s):

Aluminium Foam ◽

Steel Tubes ◽

Bending Tests ◽

Three Point Bending ◽

Foam Filled

Download Full-text

Crushing of axially compressed steel tubes filled with aluminium foam

Acta Mechanica ◽

10.1007/bf01177301 ◽

1997 ◽

Vol 125 (1-4) ◽

pp. 93-105 ◽

Cited By ~ 171

Author(s):

M. Seitzberger ◽

F. G. Rammerstorfer ◽

H. P. Degischer ◽

R. Gradinger

Keyword(s):

Aluminium Foam ◽

Steel Tubes

Download Full-text

Comparison of Substructures Between Uniaxial and Biaxial Deformation in 1100-0 Aluminum

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100096989 ◽

1981 ◽

Vol 39 ◽

pp. 52-53

Author(s):

D. L. Rohr ◽

S. S. Hecker

Keyword(s):

Plastic Strain ◽

Cell Walls ◽

Room Temperature ◽

Mechanical Response ◽

Biaxial Tension ◽

Initial Deformation ◽

Uniaxial Deformation ◽

Biaxial Deformation ◽

Stress States ◽

Comprehensive Study

As part of a comprehensive study of microstructural and mechanical response of metals to uniaxial and biaxial deformations, the development of substructure in 1100 A1 has been studied over a range of plastic strain for two stress states.Specimens of 1100 aluminum annealed at 350 C were tested in uniaxial (UT) and balanced biaxial tension (BBT) at room temperature to different strain levels. The biaxial specimens were produced by the in-plane punch stretching technique. Areas of known strain levels were prepared for TEM by lapping followed by jet electropolishing. All specimens were examined in a JEOL 200B run at 150 and 200 kV within 24 to 36 hours after testing.The development of the substructure with deformation is shown in Fig. 1 for both stress states. Initial deformation produces dislocation tangles, which form cell walls by 10% uniaxial deformation, and start to recover to form subgrains by 25%. The results of several hundred measurements of cell/subgrain sizes by a linear intercept technique are presented in Table I.

Download Full-text

Pyrolytic carbon filaments and associated catalytic particles formed in steel tubes

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100113196 ◽

1984 ◽

Vol 42 ◽

pp. 662-663

Author(s):

Y. L. Chen ◽

J. R. Bradley

Keyword(s):

Stainless Steel ◽

Carbon Steel ◽

Catalyst Particle ◽

Pyrolytic Carbon ◽

Plain Carbon Steel ◽

304 Stainless Steel ◽

Hydrocarbon Gases ◽

Steel Tubes ◽

Filamentous Carbon ◽

Carbon Filaments

Considerable effort has been directed toward an improved understanding of the production of the strong and stiff ∼ 1-20 μm diameter pyrolytic carbon fibers of the type reported by Koyama and, more recently, by Tibbetts. These macroscopic fibers are produced when pyrolytic carbon filaments (∼ 0.1 μm or less in diameter) are thickened by deposition of carbon during thermal decomposition of hydrocarbon gases. Each such precursor filament normally lengthens in association with an attached catalyst particle. The subject of filamentous carbon formation and much of the work on characterization of the catalyst particles have been reviewed thoroughly by Baker and Harris. However, identification of the catalyst particles remains a problem of continuing interest. The purpose of this work was to characterize the microstructure of the pyrolytic carbon filaments and the catalyst particles formed inside stainless steel and plain carbon steel tubes. For the present study, natural gas (∼; 97 % methane) was passed through type 304 stainless steel and SAE 1020 plain carbon steel tubes at 1240°K.

Download Full-text

Construction of plastic contact deformation maps on ceramics: a case study on aluminum nitride

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100165641 ◽

1996 ◽

Vol 54 ◽

pp. 636-637

Author(s):

D. L. Callahan

Keyword(s):

Plastic Deformation ◽

Aluminum Nitride ◽

Mechanical Response ◽

Three Dimensional ◽

Bright Field Image ◽

Perfectly Plastic ◽

Contrast Analysis ◽

Deformation Patterns

Modern polishing, precision machining and microindentation techniques allow the processing and mechanical characterization of ceramics at nanometric scales and within entirely plastic deformation regimes. The mechanical response of most ceramics to such highly constrained contact is not predictable from macroscopic properties and the microstructural deformation patterns have proven difficult to characterize by the application of any individual technique. In this study, TEM techniques of contrast analysis and CBED are combined with stereographic analysis to construct a three-dimensional microstructure deformation map of the surface of a perfectly plastic microindentation on macroscopically brittle aluminum nitride.The bright field image in Figure 1 shows a lg Vickers microindentation contained within a single AlN grain far from any boundaries. High densities of dislocations are evident, particularly near facet edges but are not individually resolvable. The prominent bend contours also indicate the severity of plastic deformation. Figure 2 is a selected area diffraction pattern covering the entire indentation area.

Download Full-text