In-service degradation of 20Kh13 steel for blades of steam turbines of thermal power plants

2012 ◽  
Vol 47 (4) ◽  
pp. 447-456 ◽  
Author(s):  
H. M. Nykyforchyn ◽  
Yu. M. Tkachuk ◽  
O. Z. Student
2012 ◽  
Vol 59 (12) ◽  
pp. 907-912 ◽  
Author(s):  
A. Ye. Valamin ◽  
A. Yu. Kultyshev ◽  
Yu. A. Sakhnin ◽  
M. V. Shekhter ◽  
M. Yu. Stepanov

Author(s):  
Kazuhiko Komatsu ◽  
Hironori Miyazawa ◽  
Cheng Yiran ◽  
Masayuki Sato ◽  
Takashi Furusawa ◽  
...  

Abstract The periodic maintenance, repair, and overhaul (MRO) of turbine blades in thermal power plants are essential to maintain a stable power supply. During MRO, older and less-efficient power plants are put into operation, which results in wastage of additional fuels. Such a situation forces thermal power plants to work under off-design conditions. Moreover, such an operation accelerates blade deterioration, which may lead to sudden failure. Therefore, a method for avoiding unexpected failures needs to be developed. To detect the signs of machinery failures, the analysis of time-series data is required. However, data for various blade conditions must be collected from actual operating steam turbines. Further, obtaining abnormal or failure data is difficult. Thus, this paper proposes a classification approach to analyze big time-series data alternatively collected from numerical results. The time-series data from various normal and abnormal cases of actual intermediate-pressure steam-turbine operation were obtained through numerical simulation. Thereafter, useful features were extracted and classified using K-means clustering to judge whether the turbine is operating normally or abnormally. The experimental results indicate that the status of the blade can be appropriately classified. By checking data from real turbine blades using our classification results, the status of these blades can be estimated. Thus, this approach can help decide on the appropriate timing for MRO.


2021 ◽  
Author(s):  
Kazuhiko Komatsu ◽  
Hironori Miyazawa ◽  
Cheng Yiran ◽  
Masayuki Sato ◽  
Takashi Furusawa ◽  
...  

Abstract The periodic maintenance, repair, and overhaul (MRO) of turbine blades in thermal power plants are essential to maintain a stable power supply. During MRO, older and less-efficient power plants are put into operation, which results in wastage of additional fuels. Such a situation forces thermal power plants to work under off-design conditions. Moreover, such an operation accelerates blade deterioration, which may lead to sudden failure. Therefore, a method for avoiding unexpected failures needs to be developed. To detect the signs of machinery failures, the analysis of time-series data is required. However, data for various blade conditions must be collected from actual operating steam turbines. Further, obtaining abnormal or failure data is difficult. Thus, this paper proposes a classification approach to analyze big time-series data alternatively collected from numerical results. The time-series data from various normal and abnormal cases of actual intermediate-pressure steam-turbine operation were obtained through numerical simulation. Thereafter, useful features were extracted and classified using K-means clustering to judge whether the turbine is operating normally or abnormally. The experimental results indicate that the status of the blade can be appropriately classified. By checking data from real turbine blades using our classification results, the status of these blades can be estimated. Thus, this approach can help decide on the appropriate timing for MRO.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8519
Author(s):  
Nikolay Rogalev ◽  
Vladimir Kindra ◽  
Ivan Komarov ◽  
Sergey Osipov ◽  
Olga Zlyvko ◽  
...  

Thermal power plants (TPPs) with back-pressure steam turbines (BPSTs) were widely used for electricity and steam production in the Union of Soviet Socialist Republics (USSR) due to their high efficiency. The collapse of the USSR in 1991 led to a decrease in industrial production, as a result of which, steam production in Russia was reduced and BPSTs were left without load. To resume the operation of TPPs with BPSTs, it is necessary to modernize the existing power units. This paper presents the results of the thermodynamic analysis of different methods of modernization of TPPs with BPSTs: the superstructure of the steam low-pressure turbine (LPT) and the superstructure of the power unit operating on low-boiling-point fluid. The influence of ambient temperature on the developed cycles’ efficiency was evaluated. It was found that the usage of low-boiling-point fluid is thermodynamically efficient for an ambient temperature lower than 7 °C. Moreover, recommendations for the choice of reconstruction method were formulated based on technical assessments.


2020 ◽  
pp. 79-82
Author(s):  
V.M. Truhanov ◽  
M.M. Sultanov ◽  
M.P. Kuhtik

Technological processes for the manufacture of blades for steam turbines and their tests, including vibration tests, are considered. A statistical method is proposed for monitoring the stability of the parameters of the blades during manufacture and tests. A methodic for controlling the stability of the parameters of manufacturing processes, tests and reliability control is developed. Keywords: stability, parameter, blades, manufacturing, tests, control chart, tolerance, deviations, statistical information. [email protected]


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