Considerable elasticity and nonlinear friction caused by harmonic transmission challenge the performance of flexible-joint manipulators. The uncertain dynamics of manipulator and the inadequate measurable states also limit the controller design. A new control method is proposed to address these problems, achieving the precise motion control of the flexible-joint manipulator. The method consists of three cascaded controllers: an adaptive controller, a torque-tracking controller, and a motor controller. The adaptive controller was adopted to generate the desired torque ensuring the robustness for uncertain dynamics. The torque-tracking controller derived the position compensation for motor control according to the torque error. As the elastic torque is under control, the vibration caused by harmonic drive can be eliminated. The motor was controlled based on poles-assignment method and friction compensation. The Kalman observer based on the Brownian motion model observed both velocity and the high-order derivatives of torque sensing. The stability of the control method was strictly proved. Calibration was performed on each joint to obtain the required joint stiffness and motor friction parameters. The control method was verified on a single joint and the frequency response of the system was obtained. The results show that the controller has good performance. The controller was realized on the self-developed seven-degree-of-freedom manipulator. The results reveal that the controller has high-precision tracking performance.
An Adaptive Controller Design for Flexible-joint Electrically-driven Robots With Consideration of Time-Varying Uncertainties