Summary
During a polymer flood, the field operator must be convinced that the large chemical investment is not compromised during polymer injection. Furthermore, injectivity associated with the viscous polymer solutions must not be reduced to where fluid throughput in the reservoir and oil production rates become uneconomic. Fractures with limited length and proper orientation have been theoretically argued to dramatically increase polymer injectivity and eliminate polymer mechanical degradation. This paper confirms these predictions through a combination of calculations, laboratory measurements, and field observations (including step-rate tests, pressure transient analysis, and analysis of fluid samples flowed back from injection wells and produced from offset production wells) associated with the Kalamkas oil field in Western Kazakhstan. A novel method was developed to collect samples of fluids that were back-produced from injection wells using the natural energy of a reservoir at the wellhead. This method included a special procedure and surface-equipment scheme to protect samples from oxidative degradation. Rheological measurements of back-produced polymer solutions revealed no polymer mechanical degradation for conditions at the Kalamkas oil field. An injection well pressure falloff test and a step-rate test confirmed that polymer injection occurred above the formation parting pressure. The open fracture area was high enough to ensure low flow velocity for the polymer solution (and consequently, the mechanical stability of the polymer). Compared to other laboratory and field procedures, this new method is quick, simple, cheap, and reliable. Tests also confirmed that contact with the formation rapidly depleted dissolved oxygen from the fluids—thereby promoting polymer chemical stability.
Turbulent drag reduction by polymer additives in parallel-shear flows