Two forms of perform were prepared by a Glass fiber/Polypropylene fiber commingled yarn. One was a three-dimensional woven fabric with an angle-interlock structure, and another was a two-dimensional plain woven fabric laminate. The three-dimensional woven fabric reinforced thermoplastic composites(3-DWRC) and two-dimensional woven fabric reinforced thermoplastic composites(2-DWRC) were fabricated by hot-press process. The Impact and tensile performances of both 3-DWRC and 2-DWRC were examined. Compared to the 2-DWRC, the 3-DWRC have better impact properties, the energy required to initiate cracks, the threshold force of the first oscillation and maximum load increased by 41.90%, 54.41%, 38.75% respectively under the low-energy impact conditions. The tensile tests shown that the 3-DWRC presented batter fracture toughness than the 2-DWRC.
The use of thermoplastic composites is growing rapidly because of their excellent properties, a high toughness and damage tolerance, short processing cycles, and the ability to be reprocessed. But thermoplastic materials usually have a difficulty to impregnate between reinforcing fibers, due to high melt polymer viscosity. It is a technology innovation that the commingled yarns composed of reinforced fibers and thermoplastic fibers are used as prepreg for thermoplastic composite materials. Because thermoplastic fiber and reinforced fiber are closely combined, which reduces distances of resin’s infiltration, this can effectively overcome the difficulties of resin’s impregnation. The commingled yarns can be woven and knitted, and can facilitate the processing of complex structural composites.
Three-dimensional fabrics reinforced composites are ideal materials with excellent integrity because it is linked with yarns between layers. Its shearing strength between layers, damage tolerance and reliability are better than the two-dimensional fabric laminated composites. At present, the researches of thermoplastic materials with two-dimensional fabric reinforced structure made from commingled yarns are much more, such as manufacturing technology, material properties ,effects of process conditions on properties, relationship between structures and properties, and so on [1-8].
However, only a few studies appear in literature on the structure-property relationships of three-dimensional fabric reinforced thermoplastic composite materials made of commingled yarns [9-10]. Byun, Hyung Joon et al. [9] undertook the impact test and the tensile test on 3-D woven thermoplastic composite materials and 2-D plain woven laminate which is made by CF/PEEK mixed yarn. Dong Weiguo and Huang Gu[10] studied the porosity, tensile and bending properties on 3-D woven thermoplastic composites which make from core-spun yarn containing glass fibers and polypropylene fibers.
The aim of this study was to investigate the impact behavior of and tensile properties of 3-D woven fabric thermoplastic composites made by a GF/PP commingled yarns. Attempts was made to identify the damage mode of the 3-D woven fabric thermoplastic composites under the low energy impact and tensile conditions.
Consolidation Modeling during Thermoforming of Thermoplastic Composite Prepregs
