Mechanical Properties of Thermoplastic Composites Made of Commingled Carbon Fiber / Nylon Fiber

Fiber-opening treatment of commingled yarns consisting of thermoplastic nylon fibers and carbon fibers could produce superior CFRTP, but few studies toward that end have been conducted. In this study, we investigated whether an open weave fabric consisting of commingled yarns made of carbon and nylon fibers could shorten the impregnation distance of resin to carbon fibers, and there are few reports on the design of fabrics by opening carbon fiber bundles consisting of commingled yarns. From this study, following are cleared. The impregnation speed of the nylon resin on the carbon fiber was very fast, less than 1 minute. As the molding time increased, the tensile strength and tensile fracture strain slightly decreased and the nylon resin deteriorated. The effects of molding time on flexural strength, flexural modulus, and flexural fracture strain were negligible. From the cross-sectional observation conducted to confirm the impregnation state of the matrix resin, no voids were observed in the molded products regardless of molding time or molding pressure, indicating that resin impregnation into the carbon fiber bundle of the open-fiber mixed yarn fabric was completed at a molding pressure of 5 MPa and a molding time of 5 min.

Investigation of the effect of CNTs on the mechanical properties of LPET/glass fiber thermoplastic composites

Within this research, four kinds of multiwalled carbon nanotubes (MWCNTs; 0.0, 0.7, 0.9, and 1.1 wt%) integrated thermoplastic composites with commingled yarns (low melting point polyethylene terephthalate fiber/glass fiber) were fabricated using hot-press machine. The fabricated composites were tested against tensile and three-point flexural loadings. Specimens with 0.9-wt% MWCNTs in 90° direction showed the highest values of tensile and flexural properties with an improvement of about 7% and 33% in tensile and flexural modulus and about 3% and 65% in tensile and flexural strength compared to specimens without MWCNTs in 90° direction. This improvement can most likely be attributed to an increase in interfacial adhesion due to the presence of the carbon nanotubes.

Study of braiding commingled self-reinforced PET composites

This work examines the flexural and impact behavior of self-reinforced poly(ethylene terephthalate) (srPET) composites, which were produced by film stacking from fabrics composed of braiding commingled yarns with high-tenacity PET (serving as the reinforcements) and copolymerized PET (mPET) (serving as the matrix). The influence of the hybrid yarns, fabric architectures, and processing conditions on the mechanical properties of srPETs were studied.

Development of Bio-Based Self-Reinforced PLA Composites

Self-reinforced polymer composites (SRPCs) are receiving increasing attention by the industry for lightweight applications. The polymers used for SRPCs today are derived from fossil resources. However, due to a limitation of resources, interest is growing regarding the use of new alternatives for petrol based polymers in form of bio-based ones. SRPCs combine high stiffness, high impact and high durability with impairing recyclability. In SRPCs the same polymer is used for the reinforcing and matrix phases. SRPCs can be manufactured by commingling reinforcing and matrix fibres with different melting temperatures. The use of commingled yarns allows the combination of a large variety of fibres and therefore a wide range of material properties.

Filament winding of aramid/PA6 commingled yarns with in situ consolidation

The in situ consolidation of commingled yarns during filament winding is demonstrated on an aramid fibre-reinforced polyamide 6 material. This article is a systematic experimental investigation of the filament winding processing parameters, namely, the heat gun temperature, line speed, fibre tension, compaction force and preheater temperature. Optimizing the processing parameters in this filament winding process produced a fully consolidated material with a void content of ∼0.25% which is comparable to the material quality achieved by means of compression moulding using the same intermediate materials.