3D printing for the integration of porous materials into miniaturised fluidic devices: a review

2021 ◽  
pp. 338796
Author(s):  
Hari Kalathil Balakrishnan ◽  
Egan H. Doeven ◽  
Andrea Merenda ◽  
Ludovic F. Dumée ◽  
Rosanne M. Guijt
2019 ◽  
Vol 58 (23) ◽  
pp. 7620-7625 ◽  
Author(s):  
Marco Costantini ◽  
Jakub Jaroszewicz ◽  
Łukasz Kozoń ◽  
Karol Szlązak ◽  
Wojciech Święszkowski ◽  
...  

Author(s):  
Chao Xu ◽  
Lili Pan ◽  
Ming Li ◽  
Shuming Gao

Porous materials / structures have wide applications in industry, since the sizes, shapes and positions of their pores can be adjusted on various demands. However, the precise control and performance oriented design of porous structures are still urgent and challenging, especially when the manufacturing technology is well developed due to 3D printing. In this study, the control and design of anisotropic porous structures are studied with more degrees of freedom than isotropic structures, and can achieve more complex mechanical goals. The proposed approach introduces Super Formula to represent the structural cells, maps the design problem to an optimal problem using PGD, and solves the optimal problem using MMA to obtain the structure with desired performance. The proposed approach is also tested on the performance of the expansion of design space, the capture of the physical orientation and so on.


Author(s):  
Sears Nicholas ◽  
Whitely Michael ◽  
Dhavalikar Prachi ◽  
Cosgriff-Hernandez Elizabeth
Keyword(s):  

2020 ◽  
Vol 13 (1) ◽  
pp. 45-65 ◽  
Author(s):  
Anna V. Nielsen ◽  
Michael J. Beauchamp ◽  
Gregory P. Nordin ◽  
Adam T. Woolley

Traditional microfabrication techniques suffer from several disadvantages, including the inability to create truly three-dimensional (3D) architectures, expensive and time-consuming processes when changing device designs, and difficulty in transitioning from prototyping fabrication to bulk manufacturing. 3D printing is an emerging technique that could overcome these disadvantages. While most 3D printed fluidic devices and features to date have been on the millifluidic size scale, some truly microfluidic devices have been shown. Currently, stereolithography is the most promising approach for routine creation of microfluidic structures, but several approaches under development also have potential. Microfluidic 3D printing is still in an early stage, similar to where polydimethylsiloxane was two decades ago. With additional work to advance printer hardware and software control, expand and improve resin and printing material selections, and realize additional applications for 3D printed devices, we foresee 3D printing becoming the dominant microfluidic fabrication method.


2019 ◽  
Vol 2019 ◽  
pp. 1-14
Author(s):  
Changyong Liu ◽  
Junda Tong ◽  
Jun Ma ◽  
Daming Wang ◽  
Feng Xu ◽  
...  

Low-temperature deposition manufacturing (LTDM) is a technology that combines material extrusion-based 3D printing and thermally induced phase separation (TIPS) into one process. With this feature, both the merits of 3D printing and TIPS can be incorporated including complex geometries with tailorable ordered macroporous features facilitated by 3D printing and microporous/nanoporous features endowed by TIPS. These macroporous/microporous/nanoporous combined structures are important to some important applications such as tissue engineering scaffolds, porous electrodes for electrochemical energy storage, purification, and filtering applications. However, the unique advantages and potential applications of LTDM have not been fully recognized and exploited yet. In this review, we will discuss the origin, principle, advantages, processes, and machine setup of LTDM technology with an emphasis on its unique advantages in fabricating porous materials. Then, current applications of LTDM including porous tissue engineering scaffolds and emerging porous electrodes for electrochemical storage will be described. The versatility of LTDM including its capability of processing a wide range of materials, multimaterial and gradient structures, and core-shell structures will be introduced. Finally, we will conclude with a perspective and outlook on the future development and applications of LTDM technology.


Author(s):  
Sepideh Keshan Balavandy ◽  
Feng Li ◽  
Niall P. Macdonald ◽  
Fernando Maya ◽  
Ashley T. Townsend ◽  
...  

Author(s):  
C. Wang ◽  
S. Chandra ◽  
X. P. Tan ◽  
S. B. Tor

Micro-fluidic devices are essential to handle fluids on the micro-meter scale (micro-scale), making them crucial to biomedical applications, where micro-gear is the key component for active fluid mixing. Rapid and direct fabrication of micro-gears is preferred because they are usually custom-made to specific applications and iterative design is needed. However, conventional manufacturing (CM) techniques for micro-fluidic devices are labor-intensive and time-consuming as multiple steps are required. Three-dimensional (3D) printing, or formally known as additive manufacturing (AM) offers a promising alternative over CM techniques in producing near-net shape complex geometries, given the micro-scale fabrication process. In this work, two types of powder-bed fusion (PBF) AM techniques, namely laser-PBF (L-PBF) and electron beam-PBF (EB-PBF) are used to benchmark 3D-printed micro-gears from stainless steel 316L micro-granular powders. Results showcase the preeminence of L-PBF over EB-PBF in generating distinguishable micro-scale features on gear profiles and superior micro-hardness in mechanical property. Overall, PBF metal AM shows significant promise in advancing the otherwise tedious state of CM for micro-gears.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Lauriane Alison ◽  
Stefano Menasce ◽  
Florian Bouville ◽  
Elena Tervoort ◽  
Iacopo Mattich ◽  
...  

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