Ultrafast laser manufacturing: from physics to industrial applications

CIRP Annals ◽  
2021 ◽  
Author(s):  
L. Orazi ◽  
L. Romoli ◽  
M. Schmidt ◽  
L. Li
MRS Bulletin ◽  
2016 ◽  
Vol 41 (12) ◽  
pp. 984-992 ◽  
Author(s):  
Eric Mottay ◽  
Xinbing Liu ◽  
Haibin Zhang ◽  
Eric Mazur ◽  
Reza Sanatinia ◽  
...  

Abstract


Nanophotonics ◽  
2017 ◽  
Vol 6 (2) ◽  
pp. 393-413 ◽  
Author(s):  
Koji Sugioka

AbstractThe unique characteristics of ultrafast lasers have rapidly revolutionized materials processing after their first demonstration in 1987. The ultrashort pulse width of the laser suppresses heat diffusion to the surroundings of the processed region, which minimizes the formation of a heat-affected zone and thereby enables ultrahigh precision micro- and nanofabrication of various materials. In addition, the extremely high peak intensity can induce nonlinear multiphoton absorption, which extends the diversity of materials that can be processed to transparent materials such as glass. Nonlinear multiphoton absorption enables three-dimensional (3D) micro- and nanofabrication by irradiation with tightly focused femtosecond laser pulses inside transparent materials. Thus, ultrafast lasers are currently widely used for both fundamental research and practical applications. This review presents progress in ultrafast laser processing, including micromachining, surface micro- and nanostructuring, nanoablation, and 3D and volume processing. Advanced technologies that promise to enhance the performance of ultrafast laser processing, such as hybrid additive and subtractive processing, and shaped beam processing are discussed. Commercial and industrial applications of ultrafast laser processing are also introduced. Finally, future prospects of the technology are given with a summary.


Nanophotonics ◽  
2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Felix Sima ◽  
Koji Sugioka

Abstract In the last decades, research and development of microfluidics have made extraordinary progress, since they have revolutionized the biological and chemical fields as a backbone of lab-on-a-chip systems. Further advancement pushes to miniaturize the architectures to nanoscale in terms of both the sizes and the fluid dynamics for some specific applications including investigation of biological sub-cellular aspects and chemical analysis with much improved detection limits. In particular, nano-scale channels offer new opportunities for tests at single cell or even molecular levels. Thus, nanofluidics, which is a microfluidic system involving channels with nanometer dimensions typically smaller than several hundred nm, has been proposed as an ideal platform for investigating fundamental molecular events at the cell-extracellular milieu interface, biological sensing, and more recently for studying cancer cell migration in a space much narrower than the cell size. In addition, nanofluidics can be used for sample manipulation in analytical chemistry, such as sample injections, separation, purifications or for quantitative and qualitative determinations. Among the nanofabrication technologies, ultrafast laser manufacturing is a promising tool for fabrication of nanofluidics due to its flexibility, versatility, high fabrication resolution and three dimensional (3D) fabrication capability. In this paper, we review the technological advancements of nanofluidic systems, with emphasis on fabrication methods, in particular ultrafast laser manufacturing. We present the challenges for issues concerning channel sizes and fluid dynamics, and introduce the applications in physics, biology, chemistry and engineering with future prospects.


Author(s):  
Shuting Lei ◽  
Xin Zhao ◽  
Xiaoming Yu ◽  
Anming Hu ◽  
Sinisa Vukelic ◽  
...  

Abstract With the invention of chirped pulse amplification for lasers in the mid-1980s, high power ultrafast lasers entered into the world as a disruptive tool, with potential impact on a broad range of application areas. Since then, ultrafast lasers have revolutionized laser–matter interaction and unleashed their potential applications in manufacturing processes. With unprecedented short pulse duration and high laser intensity, focused optical energy can be delivered to precisely define material locations on a time scale much faster than thermal diffusion to the surrounding area. This unique characteristic has fundamentally changed the way laser interacts with matter and enabled numerous manufacturing innovations over the past few decades. In this paper, an overview of ultrafast laser technology with an emphasis on femtosecond laser is provided first, including its development, type, working principle, and characteristics. Then, ultrafast laser applications in manufacturing processes are reviewed, with a focus on micro/nanomachining, surface structuring, thin film scribing, machining in bulk of materials, additive manufacturing, bio manufacturing, super high resolution machining, and numerical simulation. Both fundamental studies and process development are covered in this review. Insights gained on ultrafast laser interaction with matter through both theoretical and numerical researches are summarized. Manufacturing process innovations targeting various application areas are described. Industrial applications of ultrafast laser-based manufacturing processes are illustrated. Finally, future research directions in ultrafast laser-based manufacturing processes are discussed.


Author(s):  
Shuting Lei ◽  
Xin Zhao ◽  
Xiaoming Yu ◽  
Anming Hu ◽  
Sinisa Vukelic ◽  
...  

Abstract With the invention of chirped pulse amplification for lasers in the mid-1980s, high power ultrafast lasers entered into the world as a disruptive tool, with potential impact on a broad range of application areas. Since then, ultrafast lasers have revolutionized laser-matter interaction and unleashed their potential applications in manufacturing processes. With unprecedented short pulse duration and high laser intensity, focused optical energy can be delivered to precisely defined material locations on a time scale much faster than thermal diffusion to the surrounding area. This unique characteristic has fundamentally changed the way laser interacts with matter and enabled numerous manufacturing innovations over the past few decades. In this paper, an overview of ultrafast laser technology with an emphasis on femtosecond laser is provided first, including its development, type, working principle, and characteristics. Then ultrafast laser applications in manufacturing processes are reviewed, with a focus on micro/nano machining, surface structuring, thin film scribing, machining in bulk of materials, additive manufacturing, bio manufacturing, super high resolution machining, and numerical simulation. Both fundamental studies and process development are covered in this review. Insights gained on ultrafast laser interaction with matter through both theoretical and numerical research are summarized. Manufacturing process innovations targeting various application areas are described. Industrial applications of ultrafast laser based manufacturing processes are illustrated. Finally, future research directions in ultrafast laser based manufacturing processes are discussed.


2013 ◽  
Vol 41 (10) ◽  
pp. 790
Author(s):  
Andreas OSTENDORF ◽  
Stella MARAGKAKI

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