scholarly journals Investigating the in-flight droplets' atomization in suspension plasma-sprayed coating

Author(s):  
E. Dalir ◽  
A. Dolatabadi ◽  
J. Mostaghimi
Author(s):  
V.E. Panin ◽  
V.A. Klimenov ◽  
S.V. Panin

Abstract Deformation stages and specific features were studied by mesomechanical methods under tension of plasma sprayed coating-steel matrix composites. The effect of coating quality on the deformation of the matrix at the mesolevel was revealed. The results obtained make it possible to predict reliability and durability of this kind of coating and of the entire composite.


2021 ◽  
Author(s):  
Tuan Nguyen Van ◽  
Tuan Anh Nguyen ◽  
Ha Pham Thi ◽  
Ly Pham Thi ◽  
Phuong Nguyen ◽  
...  

Abstract A typical structure of thermal spray coatings consisted of molten particles, semi-molten particles, oxides, pores and cracks. These factors caused the porosity of sprayed coatings, leading to a great influence on the coating properties, especially their wear-corrosion resistance. In this study, a post-spray sealing treatment of Cr3C2-NiCr/Al2O3-TiO2 plasma sprayed coatings was carried out, then their corrosion properties were evaluated, before and after the treatment. For sealing process, aluminum phosphate (APP) containing aluminum oxide (Al2O3) nanoparticles (~10 nm) was used. The permeability of APP into the sprayed coating was analyzed by scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS). The treatment efficiency for porosity and corrosion resistance of sprayed coatings were evaluated by electrochemical measurements, such as the potentiodynamic polarization and electrochemical impedance spectroscopy. In addition, the wear-corrosion resistance of the sealed coating was examined in 3.5 wt.% NaCl circulation solution containing 0.25 wt.% SiO2 particles. The obtained results showed that APP penetrated deeply through the sprayed coating. The incorporation of Al2O3 nanoparticles into APP sealant enhanced the treatment efficiency of porosity for sprayed coating. The effect of the post-treatment on corrosion protection of the sprayed coating has been discussed.


2015 ◽  
Vol 9 (1) ◽  
pp. 42-55 ◽  
Author(s):  
Imane Demnati ◽  
David Grossin ◽  
Olivier Marsan ◽  
Ghislaine Bertrand ◽  
Gérard Collonges ◽  
...  

Chlorapatite can be considered a potential biomaterial for orthopaedic applications. Its use as plasma-sprayed coating could be of interest considering its thermal properties and particularly its ability to melt without decomposition unlike hydroxyapatite. Chlorapatite (ClA) was synthesized by a high-temperature ion exchange reaction starting from commercial stoichiometric hydroxyapatites (HA). The ClA powder showed similar characteristics as the original industrial HA powder, and was obtained in the monoclinic form. The HA and ClA powders were plasma-sprayed using a low-energy plasma spraying system with identical processing parameters. The coatings were characterized by physical-chemical methods, i.e. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy, including distribution mapping of the main phases detected such as amorphous calcium phosphate (ACP), oxyapatite (OA), and HA or ClA. The unexpected formation of oxyapatite in ClA coatings was assigned to a side reaction with contaminating oxygenated species (O2, H2O). ClA coatings exhibited characteristics different from HA, showing a lower content of oxyapatite and amorphous phase. Although their adhesion strength was found to be lower than that of HA coatings, their application could be an interesting alternative, offering, in particular, a larger range of spraying conditions without formation of massive impurities.


1997 ◽  
Vol 07 (C4) ◽  
pp. C4-187-C4-198 ◽  
Author(s):  
P. Fauchais ◽  
J. F. Coudert ◽  
M. Vardelle

2016 ◽  
Vol 179 ◽  
pp. 174-181 ◽  
Author(s):  
Piao Zhong-yu ◽  
Xu Jia ◽  
Yin Lin-zhi ◽  
Wen Dong-hui ◽  
Xu Bin-shi ◽  
...  

2018 ◽  
Vol 5 (8) ◽  
pp. 086504 ◽  
Author(s):  
Kunlun Chen ◽  
Peng Song ◽  
Chen Hua ◽  
Ying Zhou ◽  
Taihong Huang ◽  
...  

Author(s):  
Ding Chuanxian ◽  
Huang Bingtang ◽  
Lin Huiling

2018 ◽  
Vol 284 ◽  
pp. 1195-1199
Author(s):  
Vladislav R. Baraz ◽  
S.S. Gerasimov ◽  
I.A. Gruzdeva

This article is devoted to studiing the ion-plasma sprayed coating on the surface of copper-nickel alloy obtained by complex titanium nitride and zirconium nitride treatment. To evaluate the coating microhardness we use the method that provides the obligatory penetration of diamond-pointed pyramid through nitride layer. It is shown that nitride coating microhardness is much higher than the copper-nickel alloy microhardness. Furthermore, surface treatment provides the color of the nitride coating just as gold plated.


2019 ◽  
Vol 9 (9) ◽  
pp. 1100-1105
Author(s):  
Xiao-Lin Zhang ◽  
Chao-Ping Jiang ◽  
Feng-Ying Zhang ◽  
Ya-Zhe Xing

The laser re-melting treatment was performed on the plasma-sprayed Fe-based amorphous coating to ameliorate the corrosion performance of the coating. The re-melting depth was about 200 μm which was mainly controlled by laser energy input, beam speed and facular dimension. The microstructure was characterized by scanning electron microscope (SEM), and X-ray diffraction (XRD). The corrosion property of the coatings was addressed via electrochemistry methods in a 3.5 wt.% NaCl solution. The results indicate that the plasma-sprayed coating becomes much denser after laser re-melting treatment. The connected porosity ratio in as-sprayed coating dramatically reduces from 16.3% to 2.4% after laser re-melting. The as-sprayed coating mainly contains amorphous and much limited crystal phase, and some amorphous phase in the as-sprayed coating crystalizes during laser re-melting. Polarization test demonstrated that the as-sprayed coating has a significantly dramatical effect for improving corrosion performance of carbon steel, while the laser re-melting process is a more efficient method. The influence level of the coating compactness in this study is roughly two times as big as that of amorphous in coating, in the term of improving corrosion resistance of carbon steel.


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