Effect of Sealing Treatment of Modified Aluminum Phosphate Sealing Agent on Corrosion Resistance of Fe-Based Amorphous Coating

A modified aluminum phosphate sealing agent was prepared by using aluminum dihydrogen phosphate and silica sol as raw materials, and was used for sealing treatment of iron-based amorphous coating. The phase of sealing agent was analyzed by XRD. SEM and TG-DSC were used to characterize the surface morphology of the coating before and after sealing and the heat resistance of the sealing agent. The corrosion resistance of the sealing coating was evaluated by electrochemical measurements. The results show that the modified aluminum phosphate sealing agent has good heat resistance, and fine and close sealing layer was obtained, thus the corrosion resistance is significantly improved.

Sealing Treatment of Plasma Sprayed Cr3C2-NiCr/Al2O3-TiO2 Coating by Aluminum Phosphate Sealant Containing Al2O3 Nanoparticles

A typical structure of thermal spray coatings consisted of molten particles, semi-molten particles, oxides, pores and cracks. These factors caused the porosity of sprayed coatings, leading to a great influence on the coating properties, especially their wear-corrosion resistance. In this study, a post-spray sealing treatment of Cr3C2-NiCr/Al2O3-TiO2 plasma sprayed coatings was carried out, then their corrosion properties were evaluated, before and after the treatment. For sealing process, aluminum phosphate (APP) containing aluminum oxide (Al2O3) nanoparticles (~10 nm) was used. The permeability of APP into the sprayed coating was analyzed by scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS). The treatment efficiency for porosity and corrosion resistance of sprayed coatings were evaluated by electrochemical measurements, such as the potentiodynamic polarization and electrochemical impedance spectroscopy. In addition, the wear-corrosion resistance of the sealed coating was examined in 3.5 wt.% NaCl circulation solution containing 0.25 wt.% SiO2 particles. The obtained results showed that APP penetrated deeply through the sprayed coating. The incorporation of Al2O3 nanoparticles into APP sealant enhanced the treatment efficiency of porosity for sprayed coating. The effect of the post-treatment on corrosion protection of the sprayed coating has been discussed.

Influence of Ultrasonic Sealing Treatment with Aluminum Phosphate on Properties of Al2O3-TiO2 Plasma Sprayed Ceramic Coating

Thermally sprayed Al2O3-TiO2 ceramic coatings provide exceptional hardness and corrosion and wear resistance, but the high velocities at which they are applied result in an inherently porous structure that requires some type of remediation. This study evaluates the effectiveness of ultrasonic aluminum phosphate sealing treatments on plasma sprayed Al2O3-40TiO2 ceramic coatings. The sealants were applied with and without ultrasonication (20-40 kHz) and were assessed using SEM/EDX analysis, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS). Test data indicate that optimum sealing, corresponding to the highest values of corrosion protection and erosion resistance, are achieved under ultrasonication at 30 kHz for 5 hours.

Corrosion protection properties of different inhibitors containing PEO/LDHs composite coating on magnesium alloy AZ31

Corrosion inhibitors 2,5-pyridinedicarboxilate (PDC), sodium metavanadate (SMV) and 5-aminosalicylate (AS) were impregnated into porous PEO coatings respectively via vacuuming process, followed by fast sealing treatment in a Ce containing solution. After that layered double hydroxides (LDHs) based nanocontainers were respectively prepared on them via hydrothermal treatment. In frame of this work it was shown, that sealing effect for the pore was provided by formation of new phase CeO2 on the surface of PEO coatings. And, hydrothermal preparation for preparing LDHs leaded obvious changes in structure and thickness of the coatings. In addition, impregnation of inhibitors was in favor of improving LDHs content in final composite coatings. EIS result indicated that AS/Ce-HT specimen exhibited a best corrosion protection.