Hybrid reduction of mistuned bladed disks for nonlinear forced response analysis with dry friction

2019 ◽  
Vol 116 ◽  
pp. 73-84 ◽  
Author(s):  
F. Mashayekhi ◽  
A.S. Nobari ◽  
S. Zucca
Keyword(s):  
Dry Friction ◽  
Forced Response ◽  
Response Analysis ◽  
Bladed Disks

Comparative Studies of Surrogate Models for Response Analysis of Mistuned Bladed Disks

2020 ◽  
Vol 17 (10) ◽  
pp. 2050012 ◽  
Author(s):  
Shiyuan Deng ◽  
Jianyao Yao ◽  
Linlin Wang ◽  
Jianqiang Xin ◽  
Ning Hu
Keyword(s):  
Degrees Of Freedom ◽  
Surrogate Models ◽  
Forced Response ◽  
Statistical Characteristics ◽  
Kriging Interpolation ◽  
Response Analysis ◽  
Bladed Disks ◽  
Single Output ◽  
Random Mistuning ◽  
Forced Responses

The forced responses of bladed disks are highly sensitive to inevitable random mistuning. Considerable computational efforts are required for the sampling process to assess the statistical vibration properties of mistuned bladed disks. Therefore, efficient surrogate models are preferred to accelerate the process for probabilistic analysis. In this paper, four surrogate models are utilized to construct the relation between random mistuning and forced response amplitudes, which are polynomial chaos expansion (PCE), response surface method (RSM), artificial neural networks (ANN) and Kriging interpolation, respectively. A bladed disk with 2-degrees-of-freedom (2-DOF) each sector is used to validate the effectiveness of the surrogate models. The effects of number of training samples on the surrogate model accuracy are discussed. The responses results of one blade (single output) and maximum response of all blades (multi-output) indicate that PCE and Kriging interpolation could yield accurate and stable predictions of the statistical characteristics of the forced responses. PCE is recommended for the mistuned response predictions due to its accuracy and efficiency.

scholarly journals Test-Model Correlation of Dry-Friction Damping Phenomena in Aero-Engines

2008 ◽  
Author(s):  
P. Jean ◽  
C. Gibert ◽  
C. Dupont ◽  
J.-P. Lombard
Keyword(s):  
Dry Friction ◽  
Forced Response ◽  
Test Model ◽  
Friction Damping ◽  
Bladed Disks ◽  
Friction Dampers ◽  
Bladed Disk ◽  
Resonance Frequencies ◽  
Non Linear ◽  
Aero Engines

In order to control the risk of high cycle fatigue of bladed disks, it is important to predict precisely the vibration levels and to design damping solutions to attenuate them. Therefore, Snecma has made some efforts in the last years in order to characterize better the damping in aero-engines. Among the various damping sources, friction damping is particularly difficult to model due to its non-linear behaviour [1]. For that purpose, two methods based on multi-harmonic balance strategy have been especially developed for Snecma, dedicated to the study of the non-linear forced response of bladed disks. The first one enables to model the bladed disk equipped with dry-friction dampers [2], and the second one takes into account intrinsic friction located in disk-blade interface [3]. To validate both models experimentally, a test campaign has been carried out in a vacuum chamber on a rotating bladed disk excited by piezoelectric actuators. The blade shanks have been softened in order to increase friction effects. Experimental results show a regular and reproducible behaviour of the non-linear forced response, over various rotation speed and excitation levels. The contributions of friction dampers and friction in blade attachment have been decoupled thanks to glue applied in the blade root. Both friction phenomena that were observed experimentally at resonance of the blade first bending mode have been reproduced numerically. After updating modeling parameters, an acceptable correlation was found on resonance frequencies, amplitudes and damping levels over the full experimental setup range, which validates these numerical tools for their use in design process.

Explicit Finite Element Models of Friction Dampers in Forced Response Analysis of Bladed Disks

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
E. P. Petrov
Keyword(s):  
Finite Element ◽  
Large Scale ◽  
Dynamic Properties ◽  
Forced Response ◽  
Response Analysis ◽  
Contact Interactions ◽  
Contact Interface ◽  
Bladed Disks ◽  
Explicit Finite Element ◽  
Friction Dampers

A generic method for analysis of nonlinear forced response for bladed disks with friction dampers of different designs has been developed. The method uses explicit finite element modeling of dampers, which allows accurate description of flexibility and, for the first time, dynamic properties of dampers of different designs in multiharmonic analysis of bladed disks. Large-scale finite element damper and bladed disk models containing 104−106 degrees of freedom can be used. These models, together with detailed description of contact interactions over contact interface areas, allow for any level of refinement required for modeling of elastic damper bodies and for modeling of friction contact interactions. Numerical studies of realistic bladed disks have been performed with three different types of underplatform dampers: (i) a “cottage-roof” (also called “wedge”) damper, (ii) seal wire damper, and (iii) a strip damper. Effects of contact interface parameters and excitation levels on damping properties of the dampers and forced response are extensively explored.

Resonant Response of Mistuned Bladed Disk Expressed by Vibratory Stress

2016 ◽  
Author(s):  
Yasutomo Kaneko ◽  
Kazushi Mori ◽  
Hiroharu Ooyama
Keyword(s):  
Stress Response ◽  
Amplification Factor ◽  
Forced Response ◽  
Response Analysis ◽  
Flat Plates ◽  
Bladed Disks ◽  
Displacement Response ◽  
Bladed Disk ◽  
Excited Vibration ◽  
Blade Flutter

Although bladed disks of turbomachinery are nominally designed to be cyclically symmetric (tuned system), the vibration characteristics of all blades on a disk are slightly different due to the manufacturing tolerance, the deviation of the material property, the wear during operation, and so on. These small variations break the cyclic symmetry, and split the eigenvalue pairs. The actual bladed disks with the small variations are referred to a mistuned system. In the forced response of a mistuned bladed disk, the responses of all blades become different, and the response of a certain blade may become extremely large due to the split of the duplicated eigenvalues, the distortion of the vibration modes, and so on. On the other hand, many researchers suggest that the mistuning suppresses the blade flutter, because the complete travelling wave mode is not formed in a disk. In other words, the main conclusions of researches on mistuning are that while mistuning has an undesirable effect on the forced response, it has a beneficial (stabilizing) effect on the blade flutter (the self-excited vibration). Although such mistuning phenomena of bladed disks have been studied since 1980s, almost all studies focused on the amplification factor of the displacement response, and few studies researched the amplification factor of the vibratory stress response. In this study, first, the frequency response analysis of the mistuned simple bladed disk consisting of flat plates is carried out. Comparing the amplification factor of the displacement response with that of the vibratory stress response, the amplification factor expressed by the vibratory stress is studied in detail. Second, the mistuning analysis of the actual bladed disk used in a steam turbine is carried out. From these results, the mistuning effect expressed by the vibratory stress is clarified.

Analysis of Forced Response for Bladed Disks Mistuned by Material Anisotropy Orientation Scatters

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Chaoping Zang ◽  
Yuanqiu Tan ◽  
E. P. Petrov
Keyword(s):  
Finite Element ◽  
Monte Carlo ◽  
High Accuracy ◽  
Forced Response ◽  
Response Analysis ◽  
High Fidelity ◽  
Fe Model ◽  
Material Anisotropy ◽  
Bladed Disks ◽  
Bladed Disk

A new method is developed for the forced response analysis of mistuned bladed disks manufactured from anisotropic materials and mistuned by different orientations of material anisotropy axes. The method uses (i) sector finite element (FE) models of anisotropic bladed disks and (ii) FE models of single blades and allows the calculation of displacements and stresses in a mistuned assembly. A high-fidelity reduction approach is proposed which ensures high-accuracy modeling by introducing an enhanced reduction basis. The reduction basis includes the modal properties of specially selected blades and bladed disks. The technique for the choice of the reduction basis has been developed, which provides the required accuracy while keeping the computation expense acceptable. An approach for effective modeling of anisotropy-mistuned bladed disk without a need to create a FE model for each mistuning pattern is developed. The approach is aimed at fast statistical analysis based on Monte Carlo simulations. All components of the methodology for anisotropy-mistuned bladed disks are demonstrated on the analysis of models of practical bladed disks. Effects of anisotropy mistuning on forced response levels are explored.

scholarly journals Sensitivity and Forced Response Analysis of Anisotropy-Mistuned Bladed Disks With Nonlinear Contact Interfaces

2019 ◽  
Author(s):  
Adam Koscso ◽  
E. P. Petrov
Keyword(s):  
Harmonic Balance Method ◽  
Computational Effort ◽  
Forced Response ◽  
Response Analysis ◽  
Nonlinear Friction ◽  
Material Anisotropy ◽  
Bladed Disks ◽  
Bladed Disk ◽  
Nonlinear Contact ◽  
Blade Model

Abstract A new method has been developed for the analysis of nonlinear forced response of bladed disks mistuned by blade anisotropy scatter and for the forced response sensitivity to blade material anisotropy orientations. The approach allows for the calculation of bladed disks with nonlinear friction contact interfaces using the multi-harmonic balance method. The method uses efficient high-accuracy model reduction method for the minimization of the computational effort while providing required accuracy. The capabilities of the developed methods are validated and demonstrated using a two-blade model. A thorough study of the influence of the material anisotropy mistuning and its sensitivity on the characteristics of the forced response is carried out using finite element modes of anisotropy mistuned realistic bladed disk with nonlinear friction joints of blade roots and shroud contacts. The dependency of the nonlinear forced response on excitation level and contact pressure values has been carried out for anisotropy mistuned bladed disks.

Nonlinear Dynamics Analysis of Mistuned Turbine Bladed Disks With Damped Shrouds

2017 ◽  
Author(s):  
Wei Zhao ◽  
Di Zhang ◽  
Lei Sun ◽  
Yonghui Xie
Keyword(s):  
Dry Friction ◽  
Normal Load ◽  
Forced Response ◽  
Vibration Response ◽  
Amplification Coefficient ◽  
Response Analysis ◽  
Friction Damping ◽  
Friction Forces ◽  
Bladed Disk ◽  
The Impact

This paper deals with the real dynamics characteristics of a mistuned steam turbine bladed disk subjected to dry friction forces to better understand the nonlinear mistuning phenomenon. Normal load, which directly affects contact stiffness between interfaces, is chosen as the mistuning parameter. Based on Mindlin model, a forced response analysis of the finite element model of mistuned bladed disk with damped shrouds is performed in ANSYS. Compared with results of other simplified models, a real and complicated nonlinear behavior are observed here. A mass of qualitative analysis is also performed to assess the impact of the mistuning magnitude and excitation level on the vibration. The result shows that, vibration response of bladed disk is affected by excitation and mistuning level significantly. Local amplification coefficient of vibration response in the cases of different mistuning levels is obtained by introducing 10 random mistuned patterns. In addition, frequency splitting phenomena even appears at one of the blades by the contribution of high mistuning levels. According to the calculated results for different excitation levels, the curve of modal damping varying with response amplitude is gained. Lastly, rigidity mistuning is introduced and a combined analysis is performed to investigate the influence of friction damping mistuning on rigidity mistuning in the same 10 random mistuning patterns. The arrangement of dry friction damping mistuning also could be controlled to reduce the local vibration amplification originating from structure mistuning. However, further statistical investigations should be made to gain more information. (CSPE)

A Method for Forced Response Analysis of Mistuned Bladed Disks With Aerodynamic Effects Included

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
E. P. Petrov
Keyword(s):  
Gas Flow ◽  
Forced Response ◽  
Response Analysis ◽  
Bladed Disks ◽  
Blade Vibration ◽  
Disk Model ◽  
Mechanical Coupling ◽  
Bladed Disk ◽  
Flexible Disk ◽  
Function Matrix

A method has been developed for high-accuracy analysis of forced response levels for mistuned bladed disks vibrating in gas flow. Aerodynamic damping, the interaction of vibrating blades through gas flow, and the effects of structural and aerodynamic mistuning are included in the bladed disk model. The method is applicable to cases of high mechanical coupling of blade vibration through a flexible disk and, possibly shrouds, to cases with stiff disks and low mechanical coupling. The interaction of different families of bladed disk modes is included in the analysis providing the capability of analyzing bladed disks with pronounced frequency veering effects. The method allows the use of industrial-size sector models of bladed disks for analysis of forced response of a mistuned structure. The frequency response function matrix of a structurally mistuned bladed disk is derived with aerodynamic forces included. A new phenomenon of reducing bladed disk forced response by mistuning to levels that are several times lower than those of their tuned counterparts is revealed and explained.

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