A mechanistic model for creep lifetime of ferritic steels: Application to Grade 91

2021 ◽  
Vol 147 ◽  
pp. 103086
Author(s):  
Nathan Bieberdorf ◽  
Aaron Tallman ◽  
M. Arul Kumar ◽  
Vincent Taupin ◽  
Ricardo A. Lebensohn ◽  
...  
Author(s):  
Jonathan Parker ◽  
Kent Coleman

Over the last 10 years EPRI has been researching critical information on the factors affecting the performance of creep strength enhanced ferritic steels in general and Grade 91 steel in particular. This work has resulted in a major new report which provides recommended guidelines for fabrication and the associated quality assurance to ensure that component properties meet or exceed the minimum expectations of ASME design approaches. The present paper outlines the recommendations in the report and provides technical background for specific aspects of the guide.


Author(s):  
Jonathan Parker ◽  
Jeff Henry

Creep-strengthened ferritic steels, such as Grade 91, offer the potential for excellent high-temperature performance. To realize the benefits for these alloys requires careful control of original composition and manufacturing processes, such as welding and bending, as well as the associated heat treatments. Laboratory tests indicate that long-term lives may be below the original estimates made based on Larson Miller extrapolation. Furthermore, accelerated rates of damage accumulation in in-service Grade 91 components can occur due to a number of factors including: • Problems associated with design, for example with reinforcement at nozzles and with stress concentrations in piping systems. • Incorrect heat treatment, in addition to proper instrumentation appropriate heat treatment schedules should consider specific compositions. • Bending, problems may be introduced following both hot or cold bending. • High-temperature operation in tubing leading to excessive scale formation and overheating. • Type IV cracking in welds which results from the local reduction in the heat affected zone strength resulting from welding thermal cycles. Review of key information regarding the high-temperature performance of creep strengthened ferritic steels shows that the long-term creep strength may not achieve the levels expected from simple extrapolation of short term data. The problems experienced are highlighted with reference to actual case histories. The additional challenges associated with the development of creep-fatigue damage in high-temperature plant operated in a cyclic mode are also discussed.


Author(s):  
J.M. Titchmarsh

The advances in recent years in the microanalytical capabilities of conventional TEM's fitted with probe forming lenses allow much more detailed investigations to be made of the microstructures of complex alloys, such as ferritic steels, than have been possible previously. In particular, the identification of individual precipitate particles with dimensions of a few tens of nanometers in alloys containing high densities of several chemically and crystallographically different precipitate types is feasible. The aim of the investigation described in this paper was to establish a method which allowed individual particle identification to be made in a few seconds so that large numbers of particles could be examined in a few hours.A Philips EM400 microscope, fitted with the scanning transmission (STEM) objective lens pole-pieces and an EDAX energy dispersive X-ray analyser, was used at 120 kV with a thermal W hairpin filament. The precipitates examined were extracted using a standard C replica technique from specimens of a 2¼Cr-lMo ferritic steel in a quenched and tempered condition.


2019 ◽  
Author(s):  
Yujie Tu ◽  
Junkai Liu ◽  
Haoke Zhang ◽  
Qian Peng ◽  
Jacky W. Y. Lam ◽  
...  

Aggregation-induced emission (AIE) is an unusual photophysical phenomenon and provides an effective and advantageous strategy for the design of highly emissive materials in versatile applications such as sensing, imaging, and theragnosis. "Restriction of intramolecular motion" is the well-recognized working mechanism of AIE and have guided the molecular design of most AIE materials. However, it sometimes fails to be workable to some heteroatom-containing systems. Herein, in this work, we take more than one excited state into account and specify a mechanism –"restriction of access to dark state (RADS)" – to explain the AIE effect of heteroatom-containing molecules. An anthracene-based zinc ion probe named APA is chosen as the model compound, whose weak fluorescence in solution is ascribed to the easy access from the bright (π,π*) state to the closelying dark (n,π*) state caused by the strong vibronic coupling of the two excited states. By either metal complexation or aggregation, the dark state is less accessible due to the restriction of the molecular motion leading to the dark state and elevation of the dark state energy, thus the emission of the bright state is restored. RADS is found to be powerful in elucidating the photophysics of AIE materials with excited states which favor non-radiative decay, including overlap-forbidden states such as (n,π*) and CT states, spin-forbidden triplet states, which commonly exist in heteroatom-containing molecules.


2020 ◽  
Author(s):  
Medha Shekhar ◽  
Dobromir Rahnev

Humans have the metacognitive ability to judge the accuracy of their own decisions via confidence ratings. A substantial body of research has demonstrated that human metacognition is fallible but it remains unclear how metacognitive inefficiency should be incorporated into a mechanistic model of confidence generation. Here we show that, contrary to what is typically assumed, metacognitive inefficiency depends on the level of confidence. We found that, across five different datasets and four different measures of metacognition, metacognitive ability decreased with higher confidence ratings. To understand the nature of this effect, we collected a large dataset of 20 subjects completing 2,800 trials each and providing confidence ratings on a continuous scale. The results demonstrated a robustly nonlinear zROC curve with downward curvature, despite a decades-old assumption of linearity. This pattern of results was reproduced by a new mechanistic model of confidence generation, which assumes the existence of lognormally-distributed metacognitive noise. The model outperformed competing models either lacking metacognitive noise altogether or featuring Gaussian metacognitive noise. Further, the model could generate a measure of metacognitive ability which was independent of confidence levels. These findings establish an empirically-validated model of confidence generation, have significant implications about measures of metacognitive ability, and begin to reveal the underlying nature of metacognitive inefficiency.


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