A stress gradient-based fatigue life prediction method for multiaxial notched specimen considering additional hardening effect

Author(s):  
Jianhui Liu ◽  
Rong Zi ◽  
Yaobing Wei ◽  
Linjun Xie ◽  
Jianren Sun ◽  
...  
Author(s):  
Masahiro Takanashi

Abstract Many failure accidents have indicated fatigue as the primary cause for the failure of a machine or structure. In general, the origin of failure is a structural discontinuous part such as a welded joint or a notched member that causes stress concentration. While designing such a component, a finite element analysis (FEA) has to be conducted, and the peak stress has to be compared with a design fatigue curve obtained from small-sized specimens to evaluate whether the component satisfies the design life. However, it is known that a fatigue life prediction at a stress concentration part based on a peak stress always provides an excessively conservative estimation. This is due to the stress gradient of the component. This paper discusses the stress-gradient approach to eliminate the conservatism and rationalize a fatigue design. Using literature test data, the relationship between the stress gradient calculated using FEA, and the fatigue strength reduction ratio was determined. Later, a fatigue test was conducted on a notched specimen of low-alloy steel to verify the stress-gradient approach, and the fatigue life of the notched specimen was predicted considering the stress gradient at the notch root. The predicted fatigue life agreed well with the experimental results.


Author(s):  
Hongbin Liu ◽  
Wei Chen ◽  
Lin Liu

In order to improve the fatigue life prediction accuracy of FGH96 material for turbine engine at higher stress gradient notch, such as bolt holes, the new mean stress formula is used in this paper, the effect of stress gradient and size effect are considered at the same time, Fatigue test of FGH96 material inter-stage disc simulation test piece is done, and the parameters in the life prediction equation of the model are fitted. Further study on fatigue test of FGH96 material turbine pin bolt hole simulation unit is done, and test results is compared with the forecast results. The result shows that, the improved fatigue life prediction method has higher accuracy, and the validity of the method is proved.


2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093533
Author(s):  
Li Bin ◽  
Liu Jianhui ◽  
Wang Xiuli

The established linear fatigue life prediction model based on the Miner rule has been widely applied to fatigue life prediction under constant amplitude uniaxial and multiaxial loading. Considering the physical significance of crack formation and propagation, a multiaxial equivalent linear fatigue life prediction model is put forward based on Miner rule and critical plane method under constant amplitude loading. The essence of this approach is that the equivalent strain, which consists of the shear strain and normal strain on the critical plane, replaces the relevant parameter of uniaxial nonlinear fatigue damage model. The principal axes of stress/strain rotate under non-proportional loading. Meanwhile, the microstructure of material and slip systems change, which lead to additional hardening effect. The ratio of cyclic yield stress to static yield stress is used to represent the cyclic hardening capacity of material, and the influence of phase difference and loading condition on the non-proportional hardening effect is considered. The multiaxial fatigue life is predicted using equivalent stain approach, maximum shear stain amplitude model, CXH model, and equivalent multiaxial liner model under proportional and/or non-proportional loading. The smooth and notched fatigue specimens of four kinds of materials (Q235B steel, titanium alloy TC4, Haynes 188, and Mod.9Cr-1Mo steel) are used in the multiaxial fatigue experiments to verify the proposed model. The predicted results of these materials are compared with the test results, and the results show that these four models can achieve good effect under proportional loading, but the proposed model performs better than the other three models under non-proportional loading. Meanwhile, it also verifies that the proposed enhancement factor can reflect the influence of phase difference and material properties on additional hardening.


2012 ◽  
Vol 577 ◽  
pp. 127-131 ◽  
Author(s):  
Peng Wang ◽  
Tie Yan ◽  
Xue Liang Bi ◽  
Shi Hui Sun

Fatigue damage in the rotating drill pipe in the horizontal well of mining engineering is usually resulted from cyclic bending stresses caused by the rotation of the pipe especially when it is passing through curved sections or horizontal sections. This paper studies fatigue life prediction method of rotating drill pipe which is considering initial crack in horizontal well of mining engineering. Forman fatigue life prediction model which considering stress ratio is used to predict drill string fatigue life and the corresponding software has been written. The program can be used to calculate the stress of down hole assembly, can predict stress and alternating load in the process of rotating-on bottom. Therefore, establishing buckling string fatigue life prediction model with cracks can be a good reference to both operation and monitor of the drill pipe for mining engineering.


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