Design of PID controller based on a self-adaptive state-space predictive functional control using extremal optimization method

2018 ◽  
Vol 355 (5) ◽  
pp. 2197-2220 ◽  
Author(s):  
Kangdi Lu ◽  
Wuneng Zhou ◽  
Guoqiang Zeng ◽  
Wei Du
2019 ◽  
Vol 52 (5-6) ◽  
pp. 526-539
Author(s):  
Han Song ◽  
Cheng-li Su ◽  
Hui-yuan Shi ◽  
Ping Li ◽  
Jiang-tao Cao

The objective of this paper is to show the design and application of pass temperature balance control system using an improved predictive functional control method in eight 800 tone/year USC ethylene cracking furnaces. The advanced pass temperature balance controller is developed using the proposed method and implemented in proprietary APC-ISYS software, which is connected to Yokogawa distributed control system via an OPC server. The advantage of it lies in the fact that the dynamics of pass temperature with nonlinearity and time delay are described by Takagi–Sugeno model and transformed into time-varying extended state space model, and thus, the proposed controller can regulate pass temperature based on the extended state space formulation. In addition, the control law with a linear iterative form, easily applied to industrial process, is derived. The robust analysis for the set point, input disturbance and output disturbance to the output verifies the ability of tracking and disturbance rejection of the proposed method. Application results from an industrial furnace are shown to be markedly better in terms of lower variability in the outlet temperature of both the passes compared to the current proportional–integral–derivative control scheme.


Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-26
Author(s):  
Min-Ying Li ◽  
Kang-Di Lu ◽  
Yu-Xing Dai ◽  
Guo-Qiang Zeng

As the actuator faults in an industrial process cause damage or performance deterioration, the design issue of an optimal controller against these failures is of great importance. In this paper, a fractional-order predictive functional control method based on population extremal optimization is proposed to maintain the control performance against partial actuator failures. The proposed control strategy consists of two key ideas. The first one is the application of fractional-order calculus into the cost function of predictive functional control. Since the knowledge of analytical parameters including the prediction horizon, fractional-order parameter, and smoothing factor in fractional-order predictive functional control is not known, population extremal optimization is employed as the second key technique to search for these parameters. The effectiveness of the proposed controller is examined on two industrial processes, e.g., injection modeling batch process and process flow of coke furnace under constant faults, time-varying faults, and nonrepetitive unknown disturbance. The comprehensive simulation results demonstrate the performance of the proposed control method by comparing with a recently developed predictive functional control, genetic algorithm, and particle swarm optimization-based versions in terms of four performance indices.


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