Turning processes and mechanism of compacted graphite iron used for high performance engine

2021 ◽  
Vol 68 ◽  
pp. 951-960
Author(s):  
Fanning Meng ◽  
Zhenyu Zhang ◽  
Bin Wu ◽  
Wei Hu ◽  
Xiaonan Ai ◽  
...  
Keyword(s):  
High Performance ◽  
Compacted Graphite Iron ◽  
Compacted Graphite

Additive Fertigung keramischer Schneidstoffe/Additive manufacturing of ceramic cutting materials. Production of indexable inserts for turning using the LCM process

2020 ◽  
Vol 110 (01-02) ◽  
pp. 2-6
Author(s):  
Matthias Weigold ◽  
Timo Scherer ◽  
Eric Schmidt ◽  
Martin Schwentenwein ◽  
Thomas Prochaska
Keyword(s):  
Additive Manufacturing ◽  
High Performance ◽  
Cutting Tools ◽  
Compacted Graphite Iron ◽  
Additive Fertigung ◽  
Compacted Graphite ◽  
Ceramic Components ◽  
Ceramic Manufacturing ◽  
Longitudinal Turning

Die additive Fertigung von Schneidstoffen hat das Potenzial, leistungsfähigere Zerspanungswerkzeuge zu ermöglichen. Das Lithography-based Ceramic-Manufacturing-(LCM)-Verfahren erlaubt die Fertigung hochbelastbarer Bauteile aus Keramik. Dieser Beitrag stellt zum einen das LCM-Verfahren und zum anderen die Entwicklung additiv herstellbarer Wendeschneidplatten vor. Zuletzt erfolgt die Überprüfung der Funktionstauglichkeit von additiv hergestellten keramischen Wendeschneidplatten in Außenlängsdrehversuchen mit vermicularem Gusseisen (GJV-450).   The additive manufacturing of cutting materials has the potential to enable more efficient cutting tools. The Lithography-based Ceramic Manufacturing (LCM) process allows for the production of high-performance ceramic components. This article presents the LCM process as well as the development of indexable inserts that can be produced additively. Finally, the results of external longitudinal turning tests in Compacted Graphite Iron (CGI-450) are presented.

scholarly journals Interfacial debonding in compacted graphite iron: effect of thermal loading

2020 ◽  
Vol 28 ◽  
pp. 1286-1294
Author(s):  
Evangelia Nektaria Palkanoglou ◽  
Konstantinos P. Baxevanakis ◽  
Vadim V. Silberschmidt
Keyword(s):  
Thermal Loading ◽  
Interfacial Debonding ◽  
Compacted Graphite Iron ◽  
Compacted Graphite

Effects of Mo and Ni on the thermal conductivity of compacted graphite iron at elevated temperature

2019 ◽  
Vol 32 (5-6) ◽  
pp. 243-251 ◽  
Author(s):  
Dongmei Xu ◽  
Guiquan Wang ◽  
Xiang Chen ◽  
Yanxiang Li ◽  
Yuan Liu ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Elevated Temperature ◽  
Compacted Graphite Iron ◽  
Compacted Graphite

Cutting Tool Wear and Mechanisms of Chip Formation During High-Speed Machining of Compacted Graphite Iron

2007 ◽  
Author(s):  
Niniza S. P. Dlamini ◽  
Iakovos Sigalas ◽  
Andreas Koursaris
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Failure Criterion ◽  
Cutting Tool ◽  
Flank Wear ◽  
Cutting Tools ◽  
Compacted Graphite Iron ◽  
Crater Wear ◽  
Compacted Graphite ◽  
Cutting Speeds

Cutting tool wear of polycrystalline cubic boron nitride (PcBN) tools was investigated in oblique turning experiments when machining compacted graphite iron at high cutting speeds, with the intention of elucidating the failure mechanisms of the cutting tools and presenting an analysis of the chip formation process. Dry finish turning experiments were conducted in a CNC lathe at cutting speeds in the range of 500–800m/min, at a feed rate of 0.05mm/rev and depth of cut of 0.2mm. Two different tool end-of-life criteria were used: a maximum flank wear scar size of 0.3mm (flank wear failure criterion) or loss of cutting edge due to rapid crater wear to a point where the cutting tool cannot machine with an acceptable surface finish (surface finish criterion). At high cutting speeds, the cutting tools failed prior to reaching the flank wear failure criterion due to rapid crater wear on the rake face of the cutting tools. Chip analysis, using SEM, revealed shear localized chips, with adiabatic shear bands produced in the primary and secondary shear zones.

scholarly journals Scratch Behaviour of Silicon Solid Solution Strengthened Ferritic Compacted Graphite Iron (CGI)

2018 ◽  
Vol 925 ◽  
pp. 318-325
Author(s):  
Rohollah Ghasemi ◽  
Anders E.W. Jarfors
Keyword(s):  
Solid Solution ◽  
Normal Load ◽  
Scratch Test ◽  
Scratch Resistance ◽  
Compacted Graphite Iron ◽  
Depth Of Penetration ◽  
Scratch Depth ◽  
Compacted Graphite ◽  
Diamond Indenter ◽  
Different Content

The present study focuses on scratch behaviour of a conventional pearlitic and a number of solid solution strengthened ferritic Compacted Graphite Iron (CGI) alloys. This was done by employing a single-pass microscratch test using a sphero-conical diamond indenter under different constant normal loads conditions. Matrix solution hardening was made by alloying with different content of Si alloy; (3.66, 4.09 and 4.59 wt%. Si) which are named as low-Si, medium-Si and high-Si ferritic CGI alloys, respectively. A good correlation between the tensile and scratch test results was observed explaining the influence of CGI’s matrix characteristics on scratch behaviour both for pearlitic and fully ferritic solution strengthened ones. Both the scratch depth and scratch width showed strong tendency to increase with increasing the normal load, however the pearlitic one showed more profound deformation compared to the solution strengthened CGI alloys. Among the investigated alloys, the maximum and minimum scratch resistance was observed for high-Si ferritic CGI and pearlitic alloys, respectively. It was confirmed by the scratched surfaces analysed using Scanning Electron Microscopy (SEM) as well. In addition, the indenter’s depth of penetration value (scratch depth) was found as a suitable measure to ascertain the scratch resistance of CGI alloys.Keywords: Silicon solution strengthening, CGI, Abrasion, Scratch testing, Scratch resistance

scholarly journals Evolution of inoculation thermal analysis and solidification morphology of compacted graphite iron

2021 ◽  
Vol 59 (01) ◽  
pp. 51-57
Author(s):  
S. Ai ◽  
Z. Xu ◽  
Z. Liu ◽  
H. Song ◽  
A. Wang ◽  
...  
Keyword(s):  
Thermal Analysis ◽  
Compacted Graphite Iron ◽  
Compacted Graphite ◽  
Solidification Morphology
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