Effect of workpiece preheating on tool wear and delamination at the hole exit in high feed drilling of carbon fiber reinforced plastics with diamond-coated tools

2022 ◽  
Vol 74 ◽  
pp. 233-243
Author(s):  
Gyuho Kim ◽  
Tae-Gon Kim ◽  
Seok-Woo Lee ◽  
Byung-Kwon Min
Keyword(s):  
Carbon Fiber ◽  
Tool Wear ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Coated Tools ◽  
High Feed ◽  
Fiber Reinforced Plastics ◽  
Carbon Fiber Reinforced

scholarly journals Cutting Performance of Microcrystalline, Nanocrystalline and Dual-Layer Composite Diamond Coated Tools in Drilling Carbon Fiber Reinforced Plastics

2018 ◽  
Vol 8 (9) ◽  
pp. 1642 ◽  
Author(s):  
Jianguo Zhang ◽  
Yigao Yuan ◽  
Jinjiang Zhang
Keyword(s):  
Carbon Fiber ◽  
Cutting Performance ◽  
Fiber Reinforced ◽  
Drilling Force ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Coated Tools ◽  
Layer Composite ◽  
Fiber Reinforced Plastics ◽  
Carbon Fiber Reinforced

The drilling of carbon fiber reinforced plastics (CFRP) is a significant topic for the aircraft industry. However, CFRP are materials which are difficult to cut due to their unique properties. This paper studies tools with excellent cutting performance in machining CFRP. The microcrystalline diamond (MCD), nanocrystalline diamond (NCD), and dual-layer composite MCD/NCD coatings are deposited on Co-cemented tungsten carbide (WC-Co) drills. The morphology of MCD shows pyramidal grains and the NCD and MCD/NCD coatings present cauliflower-like morphology. The cutting performances of coated tools are checked in CFRP drilling tests by the drilling force and tool wear. According to the results, the dual-layer composite MCD/NCD coated tools present the best cutting performance with the lowest drilling force. Meanwhile, the MCD/NCD coated tools display high resistance to wear and adhesive strength.

Experimental Study on Temperature Effect and Tool Wear on Edge Trimming of Carbon Fiber Reinforced Plastics

2014 ◽  
Vol 592-594 ◽  
pp. 333-338 ◽  
Author(s):  
R. Prakash ◽  
V. Krishnaraj ◽  
G.S. Tarun ◽  
M. Vijayagopal ◽  
G.Denesh Kumar
Keyword(s):  
Surface Roughness ◽  
Carbon Fiber ◽  
Tool Wear ◽  
Weight Ratio ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Fiber Reinforced Plastics ◽  
Carbon Fiber Reinforced ◽  
Edge Trimming

Carbon fiber reinforced plastics (CFRP) are used as structural materials in automotive and aerospace industries because of its superior properties like high strength to weight ratio and high stiffness to weight ratio. Though most CFRP products are produced to near net shape by different composite manufacturing methods, some post machining processes such as drilling, edge trimming are required. In order to shape and smooth the edges of the composite components the edge trimming plays a major role. This research gave the approach of studying the effect of temperature and tool wear on surface roughness obtained during edge trimming of uni directional CFRP with different fiber orientations and quasi isotropic CFRP with the sequence of [90/-45/0/45/90/-45/0/45]S.The effect of coating of tool on tool wear and surface roughness were also studied.

INCREASING SENSITIVITY OF EDDY CURRENT NON-DESTRUCTIVE TESTING OF DELAMINATION IN CARBON-FIBER REINFORCED PLASTICS

2021 ◽  
pp. 28-37
Author(s):  
P. N. Shkatov ◽  
G. A. Didin ◽  
A. A. Ermolaev
Keyword(s):  
Carbon Fiber ◽  
Eddy Current ◽  
Calculation Model ◽  
Fiber Reinforced ◽  
Destructive Testing ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Fiber Reinforced Plastics ◽  
Carbon Fiber Reinforced ◽  
The Difference

The paper is concerned with increasing sensitivity of eddy current nondestructive testing of most dangerous delamination in carbon-fiber reinforced plastics (CFRP). Increased sensitivity is achieved by separate registration and comparison of eddy current signals obtained from a set of stratifications of carbon fibers with the same orientation. The separation of eddy current signals is possible due to pronounced anisotropy of the electrical conductivity of the layers dominant in the direction of the fibers of the corresponding layer. Eddy-current signals are registered by eddy current probes with maximum sensitivity in a given angular direction. Prior to the scan eddy current signals of the probe are leveled on a defect-free area. The influence of the working gap on the difference between the eddy current signals of the probe is suppressed by normalizing it according to one of the signals. The analysis of the registered signals from delamination has been performed using an approximate calculation model. The reliability of the obtained results has been confirmed by comparison with experimental results and calculations using the finite element method.

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