Thermal simulation of pulsed direct laser interference patterning of metallic substrates using the smoothed particle hydrodynamics approach

2012 ◽  
Vol 212 (3) ◽  
pp. 689-699 ◽  
Author(s):  
Cornelius Demuth ◽  
Matthias Bieda ◽  
Andrés F. Lasagni ◽  
Achim Mahrle ◽  
Andreas Wetzig ◽  
...  
Computation ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 9
Author(s):  
Cornelius Demuth ◽  
Andrés Fabián Lasagni

Functional surfaces characterised by periodic microstructures are sought in numerous technological applications. Direct laser interference patterning (DLIP) is a technique that allows the fabrication of microscopic periodic features on different materials, e.g., metals. The mechanisms effective during nanosecond pulsed DLIP of metal surfaces are not yet fully understood. In the present investigation, the heat transfer and fluid flow occurring in the metal substrate during the DLIP process are simulated using a smoothed particle hydrodynamics (SPH) methodology. The melt pool convection, driven by surface tension gradients constituting shear stresses according to the Marangoni boundary condition, is solved by an incompressible SPH (ISPH) method. The DLIP simulations reveal a distinct behaviour of the considered substrate materials stainless steel and high-purity aluminium. In particular, the aluminium substrate exhibits a considerably deeper melt pool and remarkable velocity magnitudes of the thermocapillary flow during the patterning process. On the other hand, convection is less pronounced in the processing of stainless steel, whereas the surface temperature is consistently higher. Marangoni convection is therefore a conceivable effective mechanism in the structuring of aluminium at moderate fluences. The different character of the melt pool flow during DLIP of stainless steel and aluminium is confirmed by experimental observations.


Nanomaterials ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 855
Author(s):  
Theresa Jähnig ◽  
Cornelius Demuth ◽  
Andrés Fabián Lasagni

The formation of melt and its spread in materials is the focus of many high temperature processes, for example, in laser welding and cutting. Surface active elements alter the surface tension gradient and therefore influence melt penetration depth and pool width. This study describes the application of direct laser interference patterning (DLIP) for structuring steel surfaces with diverse contents of the surface active element sulphur, which affects the melt convection pattern and the pool shape during the process. The laser fluence used is varied to analyse the different topographic features that can be produced depending on the absorbed laser intensity and the sulphur concentration. The results show that single peak geometries can be produced on substrates with sulphur contents lower than 300 ppm, while structures with split peaks form on higher sulphur content steels. The peak formation is explained using related conceptions of thermocapillary convection in weld pools. Numerical simulations based on a smoothed particle hydrodynamics (SPH) model are employed to further investigate the influence of the sulphur content in steel on the melt pool convection during nanosecond single-pulsed DLIP.


Author(s):  
Matthias Bieda ◽  
Eckhard Beyer ◽  
Andrés F. Lasagni

We have studied the fabrication of hierarchical periodic microstructures on metals by means of direct laser interference patterning. A nanosecond pulsed Nd:YAG laser at 355 nm wavelength was used to produce the microstructures with grating periods ranging from 1 μm to 10 μm on stainless steel, titanium, and aluminum. The results indicate that the geometrical characteristics of the interference patterns as well as the thermal properties of the substrates determine the quality of the fabricated structures. In particular, the best structures were obtained when the material at the interference minima position remained in the solid state and the temperature at the interference maxima is below the vaporization temperature. Thermal simulations by finite element method were carried out modeling photothermal interactions of the interference pattern with the metallic substrates to evaluate laser induced thermal effects, such as temperature distribution and temperature gradients and, thus, enabling us to explain the obtained results.


2008 ◽  
Vol 96 (6) ◽  
pp. 263-268 ◽  
Author(s):  
E. Mounif ◽  
V. Bellenger ◽  
A. Ammar ◽  
R. Ata ◽  
P. Mazabraud ◽  
...  

2020 ◽  
Vol 59 (40) ◽  
pp. 18236-18246
Author(s):  
Tianwen Dong ◽  
Yadong He ◽  
Jianchun Wu ◽  
Shiyu Jiang ◽  
Xingyuan Huang ◽  
...  

Author(s):  
Steven J. Lind ◽  
Benedict D. Rogers ◽  
Peter K. Stansby

This paper presents a review of the progress of smoothed particle hydrodynamics (SPH) towards high-order converged simulations. As a mesh-free Lagrangian method suitable for complex flows with interfaces and multiple phases, SPH has developed considerably in the past decade. While original applications were in astrophysics, early engineering applications showed the versatility and robustness of the method without emphasis on accuracy and convergence. The early method was of weakly compressible form resulting in noisy pressures due to spurious pressure waves. This was effectively removed in the incompressible (divergence-free) form which followed; since then the weakly compressible form has been advanced, reducing pressure noise. Now numerical convergence studies are standard. While the method is computationally demanding on conventional processors, it is well suited to parallel processing on massively parallel computing and graphics processing units. Applications are diverse and encompass wave–structure interaction, geophysical flows due to landslides, nuclear sludge flows, welding, gearbox flows and many others. In the state of the art, convergence is typically between the first- and second-order theoretical limits. Recent advances are improving convergence to fourth order (and higher) and these will also be outlined. This can be necessary to resolve multi-scale aspects of turbulent flow.


2013 ◽  
Vol 61 (1) ◽  
pp. 111-121 ◽  
Author(s):  
T. Jankowiak ◽  
T. Łodygowski

Abstract The paper considers the failure study of concrete structures loaded by the pressure wave due to detonation of an explosive material. In the paper two numerical methods are used and their efficiency and accuracy are compared. There are the Smoothed Particle Hydrodynamics (SPH) and the Finite Element Method (FEM). The numerical examples take into account the dynamic behaviour of concrete slab or a structure composed of two concrete slabs subjected to the blast impact coming from one side. The influence of reinforcement in the slab (1, 2 or 3 layers) is also presented and compared with a pure concrete one. The influence of mesh density for FEM and the influence of important parameters in SPH like a smoothing length or a particle distance on the quality of the results are discussed in the paper


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