scholarly journals Distributed joint dynamic maintenance and production scheduling in manufacturing systems: Framework based on model predictive control and Benders decomposition

2021 ◽  
Vol 59 ◽  
pp. 596-606
Author(s):  
Pegah Rokhforoz ◽  
Olga Fink
AIChE Journal ◽  
2015 ◽  
Vol 61 (12) ◽  
pp. 4179-4190 ◽  
Author(s):  
Michael Baldea ◽  
Juan Du ◽  
Jungup Park ◽  
Iiro Harjunkoski

Author(s):  
Alireza Fazlirad ◽  
Theodor Freiheit

Increasing complexity in manufacturing strategies and swift changes in market and consumer requirements have driven recent studies of manufacturing systems, with transient behavior being identified as a key research area. Till date, satisfying consumer demand has focused on steady-state planning of production, mostly using stochastic or deterministic optimal control methods. Due to the difficulty of obtaining optimal control for many practical situations, as well as in evaluating performance under optimal control, these studies have not been conducive to the analysis or control of transient behavior. This paper bridges this gap by applying model predictive control to a manufacturing system modeled as a discrete-time Markov chain. By modifying the initiation of production as probabilities within the Markov chain, a method is proposed to directly control the system to specific expected performance levels and improve its stochastic transient behavior.


2021 ◽  
Vol 11 (17) ◽  
pp. 8145
Author(s):  
Philipp Wenzelburger ◽  
Frank Allgöwer

In the context of Industry 4.0, flexible manufacturing systems play an important role. They are designed to provide the possibility to adapt the production process by reacting to changes and enabling customer specific products. The versatility of such manufacturing systems, however, also needs to be exploited by advanced control strategies. To this end, we present a novel scheduling scheme that is able to flexibly react to changes in the manufacturing system by means of Model Predictive Control (MPC). To introduce flexibility from the start, the initial scheduling problem, which is very general and covers a variety of special cases, is formulated in a modular way. This modularity is then preserved during an automatic transformation into a Petri Net formulation, which constitutes the basis for the two presented MPC schemes. We prove that both schemes are guaranteed to complete the production problem in closed loop when reasonable assumptions are fulfilled. The advantages of the presented control framework for flexible manufacturing systems are that it covers a wide variety of scheduling problems, that it is able to exploit the available flexibility of the manufacturing system, and that it allows to prove the completion of the production problem.


Author(s):  
Sohrab Haghighat ◽  
Stefano Di Cairano ◽  
Dmytro Konobrytskyi ◽  
Scott Bortoff

Dual-stage positioning systems have been widely used in factory automation, robotic manipulators, high-density data storage systems, and manufacturing systems. Trajectory generation and control of dual-stage positioning systems is of great importance and is made complicated by the presence of physical and operational constraints. In this work, we describe how to generate feasible reference trajectories for a dual-stage positioning system consisting of a fine stage and a coarse stage, and how to use them in a model predictive control algorithm for which recursive feasibility is guaranteed. The reference generation algorithm is guaranteed to generate trajectories that satisfy all the constraints for the fine and coarse stages. We also describe a constrained model predictive control algorithm used to control the coarse stage. The simulation results of applying the developed methodology to track a pre-determined pattern is presented.


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