Prediction of Optimized Friction Welding Parameter for Joining of Dissimilar Material using Friction Welding

2019 ◽  
Vol 16 ◽  
pp. 838-842 ◽  
Author(s):  
C. Shanjeevi ◽  
Jeswin Arputhabalan ◽  
E. Pavithran ◽  
B. Raju
Keyword(s):  
Friction Welding ◽  
Dissimilar Material ◽  
Welding Parameter

Study on the Welding Process and Application of Al/Cu Materials

2013 ◽  
Vol 800 ◽  
pp. 290-293
Author(s):  
Hong Yang ◽  
Nian Suo Xie ◽  
Qiang Liu
Keyword(s):  
Friction Welding ◽  
Explosive Welding ◽  
Welding Process ◽  
Dissimilar Material ◽  
Pressure Welding ◽  
Welding Technology ◽  
Cold Pressure

The characteristics of welding process for aluminum-copper dissimilar material such as friction welding, explosive welding, brazing and cold pressure welding are discussed firstly in this paper. Then the welding technology and its application for aluminum-copper dissimilar material are summarized. Finally, the outlook is analyzed for the welding process of aluminum-copper dissimilar material.

scholarly journals Statistical analysis of second repair welding on dissimilar material using Taguchi method

2019 ◽  
Vol 13 (2) ◽  
pp. 5021-5030
Author(s):  
N. I. S. Hussein ◽  
S. Laily ◽  
M. S. Salleh ◽  
M. N. Ayof
Keyword(s):  
Statistical Analysis ◽  
Taguchi Method ◽  
Rotational Speed ◽  
Gas Metal Arc Welding ◽  
Dissimilar Material ◽  
Welding Parameter ◽  
Repair Welding ◽  
Maintenance Schedule ◽  
Metal Arc Welding ◽  
Huge Impact

This paper presents an experimental investigation on effect of welding parameter to repair welding of dissimilar material using Gas Metal Arc Welding (GMAW) machine. Taguchi Method has been used to analyse the statistical analysis by using Minitab Software. Repair welding getting more popular nowadays due to saving cost and prolong the material service life. The effect of repair welding of dissimilar material on mechanical properties have been studied. Statistical analysis using Taguchi Method by Minitab Software with three times repetition of L9 orthogonal array. Setting up GMAW machine with current (150A-170A), voltage (17V-21V) and jig rotational speed (50rpm-100rpm) were prepared with 3.00mm of Stainless Steel 304L and 3.60mm Carbon Steel 1387.Result shows that voltage gave a huge impact to tensile testing and micro hardness of second repair welding. While current and jig rotational speed gave less impact to responses. The benefit shown have caused repair welding to be accepted and applied in the industry. Regular and total maintenance is able to contribute to the savings while producing good preventive maintenance schedule.

scholarly journals Friction welding of Aluminium Alloy 6063 with copper

2020 ◽  
Vol 170 ◽  
pp. 02004
Author(s):  
Yashwant Chapke ◽  
Dinesh Kamble ◽  
Saoud Md. Salim Shaikh
Keyword(s):  
Aluminum Alloy ◽  
Process Parameters ◽  
Weld Joint ◽  
Friction Welding ◽  
Joint Strength ◽  
Welded Joint ◽  
Welding Process ◽  
Dissimilar Material ◽  
Work Piece ◽  
Electrical Conductors

Friction welding process is a forging welding process in which work piece are joined due to heat produced by friction between two joining surfaces and upset pressure is applied by non-rotating work piece. Joining of aluminum alloy with dissimilar material is important research area to focus on as maximum aircraft structures havexx Aluminum alloy frame and aerospace designers familiar with Aluminum alloy and its design considerations. After comparison of mechanical properties and application of light weight alloys aluminum alloys, tungsten, stainless steel and copper, copper selected as dissimilar material to join with Aluminum alloy AA6063. AA 6063 also known as architectural alloy selected based upon its properties. This dissimilar joint of AA6063 and Copper has application in electrical conductors as copper is good electrical conductivity and used in maximum electrical conductors. In this research work AA6063 joined with Copper successfully using Rotary Friction Welding process. Through process study effective process parameters like Friction Pressure, Upset Pressure, Spindle Speed, and Friction Time identified and their effect on weld joint strength were studied.Testing for measuring UTS of friction welded joint conducted. Using DOE tool optimized set process parameters for friction welding identified and their effect on weld joint strength studied experimentally. Maximum UTS of 222.787 MPa for Friction welded joint achieved, bend test also performed on friction welded samples.

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