Compound connection mechanism of Al2O3 ceramic and TC4 Ti alloy with different joining modes

In this paper, laser welding-brazing of TC4 Titanium (Ti) alloy and Al2O3 ceramic dissimilar material was carried. The results showed that the Ti alloy and Al2O3 were joined by melting filler metal when the laser was concentrated in the Ti alloy side of the joint. The joint with one fusion weld and one brazed weld separated by remaining unmelted Ti alloy. Laser beam offset the Ti alloy 1.5 mm, Ti alloy would not be completely melted in joint. Through heat conduction, the filler metal melted occurred at the Ti-ceramic interface. A brazed weld was formed at the Ti-ceramic interface with the main microstructure of β-CuZn + Ti2Zn3, β-CuZn and Al2Cu + β-CuZn. The joint fractured at the brazed weld with the maximum tensile strength of 169 MPa.

Analisis Variasi Arus Pengelasan Kombinasi SMAW-FCAW dengan Kampuh Double V-Groove terhadap Kekerasan dan Struktur Mikro Dissimilar Material JIS G3101-SS400 dan ASTM A36

This study aims to determine the effect of variations of the current with combining two welding techniques SMAW and FCAW in double v-groove against the hardness and microstructure of the dissimilar material of JIS G3101-SS400 and ASTM A36. JIS G3101 SS400 and ASTM A36 each with a thickness of 10 mm were used as the materials. The combination of SMAW welding with E7018 electrodes and FCAW with E71T-1 were used as the welding techniques. The current used in SMAW welding were 60 A, 75 A, and 90 A. While in FCAW welding the current used were 190 A, 205 A, and 220 A. Hardness and microstructure tests were carried out on each sample. The results of the study showed that the current in welding process affect the hardness value and microstructure of material. The higher the welding current, the value of hardness of the material going to decrease and vice versa. The highest hardness values in SMAW and FCAW welding are at currents of 60 A and 190 A. Then the current in the welding process also affect the microstructure produced in the weld and HAZ. The formed microstructure containing pearlite and ferrite. The higher welding current, the percentage of pearlite produced increase and the percentage of ferrite decrease.

Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates

Nanofluidics is supposed to take advantage of a variety of new physical phenomena and unusual effects at nanoscales typically below 100 nm. However, the current chip-based nanofluidic applications are mostly based on the use of nanochannels with linewidths above 100 nm, due to the restricted ability of the efficient fabrication of nanochannels with narrow linewidths in glass substrates. In this study, we established the fabrication of nanofluidic structures in glass substrates with narrow linewidths of several tens of nanometers by optimizing a nanofabrication process composed of electron-beam lithography and plasma dry etching. Using the optimized process, we achieved the efficient fabrication of fine glass nanochannels with sub-40 nm linewidths, uniform lateral features, and smooth morphologies, in an accurate and precise way. Furthermore, the use of the process allowed the integration of similar or dissimilar material-based ultrasmall nanocomponents in the ultranarrow nanochannels, including arrays of pockets with volumes as less as 42 zeptoliters (zL, 10−21 L) and well-defined gold nanogaps as narrow as 19 nm. We believe that the established nanofabrication process will be very useful for expanding fundamental research and in further improving the applications of nanofluidic devices.