Preparation and properties of water-soluble ceramic core for light alloy investment casting

2021 ◽  
Vol 26 ◽  
pp. 101918
Author(s):  
Rui Ke ◽  
Yingsheng Dong
Keyword(s):  
Investment Casting ◽  
Water Soluble ◽  
Ceramic Core ◽  
Light Alloy

FEA optimization of injection parameters in ceramic core development for investment casting of a gas turbine blade

2020 ◽  
Vol 26 ◽  
pp. 2190-2199
Author(s):  
Alok Singh Chauhan ◽  
Boddapati Anirudh ◽  
A. Satyanarayana ◽  
Pradyumna Rallapalli
Keyword(s):  
Gas Turbine ◽  
Turbine Blade ◽  
Investment Casting ◽  
Gas Turbine Blade ◽  
Ceramic Core ◽  
Injection Parameters

scholarly journals CERAMIC CORES FOR TURBINE BLADES : A TOOLING PERSPECTIVE

2013 ◽  
pp. 93-99
Author(s):  
PRADYUMNA R ◽  
BAIG M A H
Keyword(s):  
Investment Casting ◽  
Turbine Blades ◽  
Casting Process ◽  
Ceramic Core ◽  
Pin Fin ◽  
Investment Cast ◽  
Investment Casting Process ◽  
Forced Cooling ◽  
Super Alloy ◽  
Ceramic Mix

Blade/vane components used in aerospace turbines are of twisted aerofoil shape, made by the process of investment casting, using Ni based super-alloy materials. These castings operate at turbine inlet temperatures (TET) close to the melting point of the alloy, in order to maximize thermal efficiency and thrust of the engine. The castings are made hollow, with intricate features such as turbulator, pin-fin, etc built-in to maximize the effect of heat transfer during forced cooling through internal passages. The hollow geometry in the castings is produced during the investment casting process by using a suitable ceramic core made from Silica or Alumina based mixes. These ceramic cores are high pressure injected by forcing the ceramic mix into dedicated molds or dies. Development of such dies is an involved process by itself, addressing issues right from ceramic mix behavior to manufacturability of the injection mould. The present paper attempts to highlight issues related to tooling development for ceramic cores used in investment cast turbine blade/vane components.

THE USE OF ALUMINUM SLAG RECYCLING PRODUCTS IN INVESTMENT CASTING TECHNOLOGIES

2018 ◽  
pp. 58-71
Author(s):  
K. V. Nikitin ◽  
A. V. Sokolov ◽  
V. I. Nikitin ◽  
N. V. D’yachkov
Keyword(s):  
Investment Casting ◽  
Gas Permeability ◽  
Close Contact ◽  
Water Soluble ◽  
Silica Sand ◽  
Ceramic Mold ◽  
Aluminum Casting Alloy ◽  
Aluminum Castings ◽  
Refractory Ceramic ◽  
Secondary Refractory

The studies of fractional, chemical and phase compositions of aluminum-containing slags of different origin found that slags are multi-component systems consisting of metal and non-metal parts. The non-metal part contains water-soluble and water-insoluble components. A practical scheme for recycling aluminum-containing slags was proposed in order to isolate the water-insoluble component to be further used a secondary refractory dusting material. It was found that the secondary refractory dusting material has a positive effect on the quality of refractory ceramic molds in investment casting and the surface finish of experimental aluminum castings. This material improves the strength of refractory ceramic molds by 9 times in comparison with silica sand molds and increases gas permeability by 15 % to 33 % in comparison with fused alumina and silica sand molds, respectively. The study covers the processes used to produce refractory ceramic molds based on the secondary refractory dusting material. The mechanism of interaction between dusting material particles and suspension is theoretically justified in terms of colloid chemistry. Negatively charged aluminum hydroxide micelles appear when ceramic mold layers are formed using the secondary refractory dusting material. Interaction between differently charged Al(OH)3 and SiO2 micelles makes secondary refractory dusting material particles come in close contact with each other. The theoretically justified processes of ceramic mold layer formation with the secondary refractory dusting material make it possible to explain the reduction in the surface roughness of castings made of AK9ch aluminum casting alloy using investment casting by 3.7 times compared with standard production processes.

A Resorcinol-Formaldehyde Resin as an Embedding Material for Electron Microscopy of Membranes

1969 ◽  
Vol 27 ◽  
pp. 328-329 ◽  
Author(s):  
J. G. Robertson ◽  
D. F. Parsons
Keyword(s):  
Electron Microscopy ◽  
Osmium Tetroxide ◽  
Neutral Lipids ◽  
Lipid Extraction ◽  
Water Soluble ◽  
Formaldehyde Resin ◽  
Electron Microscope Autoradiography ◽  
Resorcinol Formaldehyde ◽  
Major Disadvantage ◽  
Cell Organization

The extraction of lipids from tissues during fixation and embedding for electron microscopy is widely recognized as a source of possible artifact, especially at the membrane level of cell organization. Lipid extraction is also a major disadvantage in electron microscope autoradiography of radioactive lipids, as in studies of the uptake of radioactive fatty acids by intestinal slices. Retention of lipids by fixation with osmium tetroxide is generally limited to glycolipids, phospholipids and highly unsaturated neutral lipids. Saturated neutral lipids and sterols tend to be easily extracted by organic dehydrating reagents prior to embedding. Retention of the more saturated lipids in embedded tissue might be achieved by developing new cross-linking reagents, by the use of highly water soluble embedding materials or by working at very low temperatures.

Ferritin Labeled Antibody Staining of Thin Sections

1969 ◽  
Vol 27 ◽  
pp. 420-421
Author(s):  
J. D. McLean ◽  
S. J. Singer
Keyword(s):  
Biological Material ◽  
Water Soluble ◽  
Thin Sections ◽  
Antibody Staining ◽  
Thin Sectioning ◽  
Ultrathin Sections

The successful application of ferritin labeled antibodies (F-A) to ultrathin sections of biological material has been hampered by two main difficulties. Firstly the normally used procedures for the preparation of material for thin sectioning often result in a loss of antigenicity. Secondly the polymers employed for embedding may non-specifically absorb the F-A. Our earlier use of cross-linked polyampholytes as embedding media partially overcame these problems. However the water-soluble monomers used for this method still extract many lipids from the material.

The Effect of Benzene on Bluegill Olfactory Lamellae

1985 ◽  
Vol 43 ◽  
pp. 574-575
Author(s):  
D.R. Mattie ◽  
J.W. Fisher
Keyword(s):  
Surface Morphology ◽  
Soluble Fraction ◽  
Lepomis Macrochirus ◽  
Sublethal Concentration ◽  
Water Soluble ◽  
Major Constituent ◽  
Jet Fuels ◽  
Aquatic Biota ◽  
Normal Surface ◽  
Cacodylate Buffer

Jet fuels such as JP-4 can be introduced into the environment and come in contact with aquatic biota in several ways. Studies in this laboratory have demonstrated JP-4 toxicity to fish. Benzene is the major constituent of the water soluble fraction of JP-4. The normal surface morphology of bluegill olfactory lamellae was examined in conjunction with electrophysiology experiments. There was no information regarding the ultrastructural and physiological responses of the olfactory epithelium of bluegills to acute benzene exposure.The purpose of this investigation was to determine the effects of benzene on the surface morphology of the nasal rosettes of the bluegill sunfish (Lepomis macrochirus). Bluegills were exposed to a sublethal concentration of 7.7±0.2ppm (+S.E.M.) benzene for five, ten or fourteen days. Nasal rosettes were fixed in 2.5% glutaraldehyde and 2.0% paraformaldehyde in 0.1M cacodylate buffer (pH 7.4) containing 1.25mM calcium chloride. Specimens were processed for scanning electron microscopy.

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