Validation of a coupled model of discrete element method with multibody kinematics to simulate the screening process of a swing-bar sieve

2019 ◽  
Vol 346 ◽  
pp. 193-202 ◽  
Author(s):  
Yang Wang ◽  
Jianqun Yu ◽  
Yajun Yu ◽  
Qiang Zhang
Author(s):  
Yujia Li ◽  
Peng Zhao ◽  
Li Mo ◽  
Tao Ren ◽  
Minghong Zhang

With the increasing requirements for energy conservation and environmental protection, multi-layer vibrating screens have become hot issues. Compared with single-layer vibrating screens, multi-layer vibrating screens has much better performance in terms of processing effect, treatment capacity, and environmental protection. The research on the physical parameters of the multi-layer vibrating screen is of great significance to the actual production. However, analysis and simulation studies of multi-layer vibrating screens are limited. In this paper, the screening process of wet particles on a multi-layer vibrating screen was simulated by using the discrete element method. The characteristics and application scope of the two vibration modes were analyzed. The particle penetration rate, the number of collisions, and the distribution of the particles under 23 combinations of structures and vibration parameters were investigated. The influence of different parameters on screening performance was analyzed. Several optimal combinations of frequency, amplitude and screen inclination angle under different working conditions were obtained. The screening efficiency of the balanced elliptic motion is higher than that of the linear motion. The best combination of the three parameters is 4 mm amplitude, 20 Hz frequency, and 3° inclination angle. The efficiency is higher when the particles follow a distribution of arithmetic on the screen. This study provides a reference for the efficient operation and optimal design of large multi-layer screening equipment.


Minerals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 788 ◽  
Author(s):  
Ali Davoodi ◽  
Gauti Asbjörnsson ◽  
Erik Hulthén ◽  
Magnus Evertsson

Screening is a key operation in a crushing plant that ensures adequate product quality of aggregates in mineral processing. The screening process can be divided into the two sub-processes of stratification and passage. The stratification process is affected by the relative difference between various properties, such as particle shape, size distribution, and material density. The discrete element method (DEM) is a suitable method for analyzing the interactions between individual particles and between particles and a screen deck in a controlled environment. The main benefit of using the DEM for simulating the screening process is that this method enables the tracking of individual particles in the material flow, and all of the collisions between particles and between particles and boundaries. This paper presents how different particle densities and flowrates affect material stratification and, in turn, the screening performance. The results of this study show that higher density particles have a higher probability of passage because of their higher stratification rate, which increases the probability that a particle will contact the screen deck during the process.


2012 ◽  
Vol 524-527 ◽  
pp. 949-952
Author(s):  
Hai Lin Dong ◽  
Chu Sheng Liu ◽  
Yue Min Zhao ◽  
La La Zhao

This paper presented the fundamentals of banana screening method and the structural features of the banana screen. Based on soft-dry ball contact model, banana screening process was simulated by using 3D discrete element method. The results show that the material bed on banana screen possesses a characteristic of thin and constant thickness along the screen plate. The particles velocity on the screen deck shows a decreasing distribution along the screen deck length and the decrease of velocity changes from steep at the feed end to flat at the discharge end. The instantaneous efficiency of banana screen can reach to above 0.95 and the efficiency of steady state is about 0.83. Numerical simulation results can provide references for insight understanding of the banana screening mechanism and optimization of banana screen.


2011 ◽  
Vol 2-3 ◽  
pp. 960-965
Author(s):  
Dong Sheng Li ◽  
Yi Qiong Du

This paper focus on the motion simulation and visualization of the material particles in the operation of the spin vibration screening using DEM(Discrete Element Method). Based on analysis of the simulation results, some conclusions are made which provide the theory basis in order to design the screen parameters reasonably. Finally some experiments are carried out in order to verify the correctness of the simulation.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


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