The flotation has been successfully applied to process the iron ore for the particle size (Ps) from 10 µm up to 150 µm. The presence of the slimes (Ps < 10 µm) is harmful on the reverse flotation of quartz, so they are usually prior removed by hydrocyclones. The main effects of the presence of slimes on the flotation are related to the increase on reagents consumption, the froth stability, and decrease on the selectivity. The lower floatability of coarse quartz particles (+74 µm) combined with the presence of slimes, even in small quantities, drastically affect the flotation response. This paper shows a study of characterization of a typical iron ore slime, aiming to create a better understanding of its role on the concentration by flotation. The main characteristics of typical slimes from the Iron Ore Quadrangle in Brazil are the presence of almost 70% of hematite, 25% of quartz, and 5% of kaolinite, as the main silicates gangue minerals. Furthermore, the particle size distribution revealed that 80% of the hematite and the kaolinite are below 20 µm. The affinity between the ultrafine kaolinite of the slimes with the corn starch is harmful to the reverse flotation of quartz, as the starch has an important depressing action over the hematite. The presence of 20% of hematite −20 µm decreased the recovery to the froth of quartz + 74 µm from 97% to 62%, where the slimes coating seems to be the main responsible.
The effect of particle size distribution on froth stability in flotation
