Machine vision based condition monitoring and fault diagnosis of machine tools using information from machined surface texture: A review

2022 ◽  
Vol 164 ◽  
pp. 108068
Author(s):  
Yuekai Liu ◽  
Liang Guo ◽  
Hongli Gao ◽  
Zhichao You ◽  
Yunguang Ye ◽  
...  
2019 ◽  
Vol 109 (07-08) ◽  
pp. 605-610
Author(s):  
T. Schlagenhauf ◽  
J. Hillenbrand ◽  
B. Klee ◽  
J. Fleischer

Unvorhergesehene Maschinenausfälle von Werkzeugmaschinen durch natürlichen Verschleiß sind häufig auf den Kugelgewindetrieb zurückzuführen. Für eine frühzeitige Erkennung der auftretenden Schäden, präsentiert dieser Beitrag einen Ansatz für die Überwachung von Spindeln von Kugelgewindetrieben mittels integriertem Kamerasystem. Ziel ist die frühzeitige Detektion von Schäden, die auf der Spindeloberfläche erscheinen, um entsprechende Wartungsmaßnahmen abzuleiten.   Unforeseen failures of machine tools due to wear are often caused by ball screws. To allow for an early detection of damage, this article presents an approach for monitoring ball screw spindles using an integrated camera system. The aim is to detect initial defects that appear on the spindle surface and derive appropriate maintenance measures.


Author(s):  
Zhang Chao ◽  
Wang Wei-zhi ◽  
Zhang Chen ◽  
Fan Bin ◽  
Wang Jian-guo ◽  
...  

Accurate and reliable fault diagnosis is one of the key and difficult issues in mechanical condition monitoring. In recent years, Convolutional Neural Network (CNN) has been widely used in mechanical condition monitoring, which is also a great breakthrough in the field of bearing fault diagnosis. However, CNN can only extract local features of signals. The model accuracy and generalization of the original vibration signals are very low in the process of vibration signal processing only by CNN. Based on the above problems, this paper improves the traditional convolution layer of CNN, and builds the learning module (local feature learning block, LFLB) of the local characteristics. At the same time, the Long Short-Term Memory (LSTM) is introduced into the network, which is used to extract the global features. This paper proposes the new neural network—improved CNN-LSTM network. The extracted deep feature is used for fault classification. The improved CNN-LSTM network is applied to the processing of the vibration signal of the faulty bearing collected by the bearing failure laboratory of Inner Mongolia University of science and technology. The results show that the accuracy of the improved CNN-LSTM network on the same batch test set is 98.75%, which is about 24% higher than that of the traditional CNN. The proposed network is applied to the bearing data collection of Western Reserve University under the condition that the network parameters remain unchanged. The experiment shows that the improved CNN-LSTM network has better generalization than the traditional CNN.


2005 ◽  
Vol 293-294 ◽  
pp. 365-372 ◽  
Author(s):  
Yong Yong He ◽  
Wen Xiu Lu ◽  
Fu Lei Chu

The steam turboset is the key equipment of the electric power system. Thus, it is very important and necessary to monitor and diagnose the running condition and the faults of the steam turboset for the safe and normal running of the electric power system. In this paper, the Internet/Intranet based remote condition monitoring and fault diagnosis scheme is proposed. The corresponding technique and methods are discussed in detail. And a real application system is developed for the 300MW steam turboset. In this scheme, the system is built on the Internet/Intranet and the Client/Server construction and Web/Server model are adopted. The proposed scheme can guarantee real-time data acquisition and on-line condition analysis simultaneously. And especially, the remote condition monitoring and fault diagnosis can be implemented effectively. The developed system has been installed in a power plant of China. And the plant has obtained great economic benefits from it.


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