Optimization of the formability of knitted fabric composite sheet by means of combined deep drawing and stretch forming

1999 ◽  
Vol 89-90 ◽  
pp. 99-103 ◽  
Author(s):  
T.C Lim ◽  
S Ramakrishna ◽  
H.M Shang
1999 ◽  
Vol 48 (3Appendix) ◽  
pp. 57-61
Author(s):  
Teik Cheng LIM ◽  
Seeram RAMAKRISHNA ◽  
Huai Min SHANG

1999 ◽  
Vol 8 (4) ◽  
pp. 096369359900800
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Knitted fabrics are known for their excellent stretchability and their flat composites have recently been shown to be easily stretch-formed into thin shells of revolution. In this paper, the stretch-forming properties are being investigated with due attention given to the fibre bundle loop structure. The capability of a plain weft-knitted fabric composite sheet to be stretch-formed is elucidated with reference to the fibre bundle structure.


1999 ◽  
Vol 8 (3) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Recently the effects of knitted fabric reinforcement on the sheet forming of polymer sheets have been investigated, and shown to provide strength and a more distributed strain. A new method for predicting the strain distribution of a stretch formed knitted fabric composite sheet is proposed in this paper. A good agreement was observed between the predicted and the experimental results.


2000 ◽  
Vol 9 (1) ◽  
pp. 096369350000900 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Previous modelling techniques in sheet forming of textile composites have focused on computational simulations due to the numerous computations involved. Recently a procedure for stretch forming analysis of plain weft-knitted fabric composites has been developed. The analytical model for the stretch forming process is now being extended for the deep drawing process in this paper. The theoretical strain field gives good approximation to the experimental results.


1999 ◽  
Vol 8 (6) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Previous investigations on forming of plain weft-knitted fabric composite sheets show the ease of stretching due to fabric loop straightening. Pure dependence on stretching alone, however, sets the limit to which the shell height can be further increased. Recent deep drawn knitted fabric composites give greater cup height in comparison to stretch formed cup. In this paper a method of predicting the achievable cup height is proposed with due consideration to the fabric structure and tool dimensions. Comparison between the theoretical and experimental cup height shows good agreement.


1999 ◽  
Vol 8 (2) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
M. Fujihara ◽  
M. Zako ◽  
S. Ramakrishna ◽  
H.M. Shang

In recent years, sheet forming of textile reinforced polymers have shown promising future applications. It is understood that the reorientation of fabric structure at the microscopic level alters the macroscopic constitutive relationship of the composite. In this paper, a new sheet forming simulation technique is proposed and being applied to knitted fabric composites.


1999 ◽  
Vol 8 (6) ◽  
pp. 096369359900800 ◽  
Author(s):  
Zheng Ming Huang ◽  
S. Ramakrishna

This Letter reports the development of a knitted fabric composite material using Kevlar 49 fibres and ultraviolet (UV) curable resin for a biomedical device, prosthetic socket application. Material fabrication and mechanical characterisation are described. The mechanical properties of this new material are comparable with those of a currently used indirect socket material. Compared with other available direct sockets, this new material is capable of better conforming to patient's stump and has longer gel time for manual operations involved.


Author(s):  
T C Lim ◽  
S Ramakrishna ◽  
H M Shang

Plain weft-knitted fabrics are known for their excellent quality to stretch and drape around a convex surface without wrinkling. In recent years, sheet forming of knitted fabric composites has been investigated in view of promising future applications. In this paper a prediction of attainable shell height is proposed with reference to the textile geometry and the tool profile. Comparison between the measured and predicted shell heights shows reasonable agreement. The present analysis should provide a guideline for manufacturers in selecting the appropriate textile geometry for satisfactory stretch forming operations of knitted fabric composites.


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