scholarly journals Stretch Forming Analysis of Knitted Fabric Composites

1999 ◽  
Vol 8 (3) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Recently the effects of knitted fabric reinforcement on the sheet forming of polymer sheets have been investigated, and shown to provide strength and a more distributed strain. A new method for predicting the strain distribution of a stretch formed knitted fabric composite sheet is proposed in this paper. A good agreement was observed between the predicted and the experimental results.

1999 ◽  
Vol 8 (4) ◽  
pp. 096369359900800
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Knitted fabrics are known for their excellent stretchability and their flat composites have recently been shown to be easily stretch-formed into thin shells of revolution. In this paper, the stretch-forming properties are being investigated with due attention given to the fibre bundle loop structure. The capability of a plain weft-knitted fabric composite sheet to be stretch-formed is elucidated with reference to the fibre bundle structure.


2000 ◽  
Vol 9 (1) ◽  
pp. 096369350000900 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Previous modelling techniques in sheet forming of textile composites have focused on computational simulations due to the numerous computations involved. Recently a procedure for stretch forming analysis of plain weft-knitted fabric composites has been developed. The analytical model for the stretch forming process is now being extended for the deep drawing process in this paper. The theoretical strain field gives good approximation to the experimental results.


1999 ◽  
Vol 8 (6) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
S. Ramakrishna ◽  
H.M. Shang

Previous investigations on forming of plain weft-knitted fabric composite sheets show the ease of stretching due to fabric loop straightening. Pure dependence on stretching alone, however, sets the limit to which the shell height can be further increased. Recent deep drawn knitted fabric composites give greater cup height in comparison to stretch formed cup. In this paper a method of predicting the achievable cup height is proposed with due consideration to the fabric structure and tool dimensions. Comparison between the theoretical and experimental cup height shows good agreement.


1999 ◽  
Vol 8 (2) ◽  
pp. 096369359900800 ◽  
Author(s):  
T.C. Lim ◽  
M. Fujihara ◽  
M. Zako ◽  
S. Ramakrishna ◽  
H.M. Shang

In recent years, sheet forming of textile reinforced polymers have shown promising future applications. It is understood that the reorientation of fabric structure at the microscopic level alters the macroscopic constitutive relationship of the composite. In this paper, a new sheet forming simulation technique is proposed and being applied to knitted fabric composites.


1999 ◽  
Vol 48 (3Appendix) ◽  
pp. 57-61
Author(s):  
Teik Cheng LIM ◽  
Seeram RAMAKRISHNA ◽  
Huai Min SHANG

Author(s):  
T C Lim ◽  
S Ramakrishna ◽  
H M Shang

Plain weft-knitted fabrics are known for their excellent quality to stretch and drape around a convex surface without wrinkling. In recent years, sheet forming of knitted fabric composites has been investigated in view of promising future applications. In this paper a prediction of attainable shell height is proposed with reference to the textile geometry and the tool profile. Comparison between the measured and predicted shell heights shows reasonable agreement. The present analysis should provide a guideline for manufacturers in selecting the appropriate textile geometry for satisfactory stretch forming operations of knitted fabric composites.


2004 ◽  
Vol 261-263 ◽  
pp. 1499-1504 ◽  
Author(s):  
Heoung Jae Chun ◽  
K.S. Ryu ◽  
Joon Hyung Byun

An analytical model was proposed to predict the elastic properties of multi-axial warp knitted (MWK) fabric composites for three-dimensional structures. The characteristics of MWK fabric composites are the assemblage of multilayers of rovings in the warp, weft and bias directions for in-plane reinforcement and out-of-plane stitches by knitting rovings to provide through-the- thickness reinforcement. For analysis, a representative volume of the MWK fabric composite was identified. The geometric limitations, effects of stitch fibers and design parameters of MWK composites are considered in the model. Then, the elastic properties of MWK fabric composites are predicted by using an averaging method. The experiments are also conducted on the MWK fabric composites to compare the predicted results with the experimental results for the verification of suggested model. The predicted elastic properties are in reasonably good agreement with the experimental values. Finally the effects of design parameters of the MWK fabric composites are discussed.


1998 ◽  
Vol 7 (3) ◽  
pp. 096369359800700 ◽  
Author(s):  
S. Ramakrishna

This paper illustrates the influence of fabric pre-stretching on the tensile properties of knitted fabric composites. Prior to the composite fabrication, the fabric was stretched bi-axially in wale and course directions by different amounts. It has been shown that tensile properties of the composite in a specific direction can be improved by selectively pre-stretching the fabric more in that direction. It is also found that the equi-biaxially pre-stretched fabric composite displays marginally higher tensile properties compared to the composite reinforced with 0% pre-stretched fabric.


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