Processing of porous ceramics by ‘starch consolidation’

1998 ◽  
Vol 18 (2) ◽  
pp. 131-140 ◽  
Author(s):  
O. Lyckfeldt ◽  
J.M.F. Ferreira
2008 ◽  
Vol 591-593 ◽  
pp. 685-690 ◽  
Author(s):  
Jerusa Góes Aragão Santana ◽  
José Luiz Minatti ◽  
Élson de Campos ◽  
Francisco Cristóvão Lourenço de Melo ◽  
Tetunori Kajita

The presence of pores in ceramics is directly related to the chosen forming process. So, in the starch consolidation method, the ceramics show, after burning, pores with morphology similar to that presented by this organic material. On the other hand, the increase in solid load leads up to alterations in dispersion viscosity, increasing the thermal stresses during drying and sintering processes. In order to verify the solid percentage influence in ceramic final properties, samples were prepared with silicon carbide in different compositions using or not starch as binder agent and pore forming element. The characterization of the ceramic pieces was performed by superficial roughness measurements, porosity besides by optical and scanning electron microscopy. The results showed ceramics with SiC and starch presented physical and microscopic properties slightly higher in relation to those with only ceramic powder in their composition. The presence of organic material, agglomerated and foam during the forming were essential for the final properties of the studied samples.


2008 ◽  
Vol 591-593 ◽  
pp. 442-447 ◽  
Author(s):  
Rodrigo Sampaio Fernandes ◽  
Élson de Campos ◽  
José Luiz Minatti ◽  
Jerusa Góes Aragão Santana ◽  
Rogério Pinto Mota

Several researches have been developed in order to verify the porosity effect over the ceramic material properties. The starch consolidation casting (SCC) allows to obtain porous ceramics by using starch as a binder and pore forming element. This work is intended to describe the porous mathematical behavior and the mechanical resistance at different commercial starch concentration. Ceramic samples were made with alumina and potato and corn starches. The slips were prepared with 10 to 50 wt% of starch. The specimens were characterized by apparent density measurements and three-point flexural test associated to Weibull statistics. Results indicated that the porosity showed a first-order exponential equation e-x/c increasing in both kinds of starches, so it was confirmed that the alumina ceramic porosity is related to the kind of starch used.


2008 ◽  
Vol 34 (1) ◽  
pp. 107-112 ◽  
Author(s):  
Xiaojian Mao ◽  
Shiwei Wang ◽  
Shunzo Shimai

2010 ◽  
Vol 63 ◽  
pp. 175-180
Author(s):  
Rogério Pinto Mota ◽  
Rodrigo Sampaio Fernandes ◽  
Élson de Campos ◽  
Emerson Ferreira de Lucena ◽  
Mauricio A. Algatti

The starch consolidation technique is commonly used for obtaining porous ceramics due to bonding and porous-maker starch characteristic during gelling process. The method adopted here improved the water drainage by using a plaster porous base (70 and 90 consistency values) improving the water drainage by action of gravity and the capillary effect. It used slip with 50 vol% solids and as precursors oxide A-1000SG and commercial cornstarch with a mass concentration varying from 10 to 40%. For comparison between the present method and the common one, slip was put in impermeable and permeable base moulds. The gelling occurred at 70°C for 2 hours and the drying at 110°C. Pre-sintering was carried out at 1000°C and the sintering at 1600°C with a plateau of 1 hour. Results showed that the plaster consistency of the mould bases was preponderant on ceramics porosity. Porosity and apparent density measurements using light and electron microscopy revealed variation of 5% of porosity from the top to the bottom of the samples.


2001 ◽  
Vol 206-213 ◽  
pp. 1957-1960 ◽  
Author(s):  
M.E. Bowden ◽  
M.S. Rippey

2016 ◽  
Vol 881 ◽  
pp. 52-57
Author(s):  
Rodrigo Sampaio Fernandes ◽  
Elson de Campos ◽  
Jerusa Góes Aragão Santana ◽  
Rogério Pinto Mota

Slip/starch casting consolidation (SSCC) is a technique for obtaining porous ceramics, which joins the forming process by starch consolidation with the slip casting method. In this work, a slip which contains ceramic powders, starch and dispersant, is poured into a porous mold and is taken to an oven so that the gelling process occurs. After sintering, it is noticed that the ceramics show different characteristics from the ones obtained exclusively by slip casting or by starch consolidation. Alumina ceramics were produced by using the three methods presented in this work. The ceramics were characterized by apparent porosity, mechanical resistance and scanning electron microscopy. The ceramics produced by SSCC presented the highest mechanical resistance value (289 MPa), while the ones produced by starch consolidation and slip casting presented values of 126 MPa and 191 MPa, respectively.


2019 ◽  
Vol 16 (1) ◽  
pp. 48-55 ◽  
Author(s):  
AYSE KALEMTAS

In the current study, sodium borate-bonded highly open porous ceramics successfully produced by starch consolidation technique. Open porous ceramic production was carried out by using an economical grade a-Si3N4, corn starch, CC31 commercial-grade kaolin, and borax decahydrate (Na2B4O7.10H2O). Borax decahydrate was used as a sintering aid in the system and total ceramic (a-Si3N4 + CC31): borax decahydrate ratio was kept constant at 5:1. Sintering studies of the shaped samples carried out in an air atmosphere at a relatively low sintering temperature, 1100°C, for one hour. Scanning electron microscopy investigations of the porous ceramic samples revealed that due to the high amount of borax based sintering additive a significant amount of liquid phase formed during the sintering process of the designed ceramics. Highly open porous(~66-74%) and lightweight(~0.64-0.83 g/cm3) ceramics were produced via starch consolidation technique and low-temperature sintering at atmospheric conditions.


Author(s):  
H. M. Kerch ◽  
R. A. Gerhardt

Highly porous ceramics are employed in a variety of engineering applications due to their unique mechanical, optical, and electrical characteristics. In order to achieve proper design and function, information about the pore structure must be obtained. Parameters of importance include pore size, pore volume, and size distribution, as well as pore texture and geometry. A quantitative determination of these features for high porosity materials by a microscopic technique is usually not done because artifacts introduced by either the sample preparation method or the image forming process of the microscope make interpretation difficult.Scanning electron microscopy for both fractured and polished surfaces has been utilized extensively for examining pore structures. However, there is uncertainty in distinguishing between topography and pores for the fractured specimen and sample pullout obscures the true morphology for samples that are polished. In addition, very small pores (nm range) cannot be resolved in the S.E.M. On the other hand, T.E.M. has better resolution but the specimen preparation methods involved such as powder dispersion, ion milling, and chemical etching may incur problems ranging from preferential widening of pores to partial or complete destruction of the pore network.


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