DEVELOPMENT OF TECHNOLOGICAL PARAMETERS FOR THE FORMATION OF FASTS BY THE SLIDING CASTING METHOD

The materials of the article consider the effectiveness of additives for stabilization and dilution of clay-free slippers. For theproduction of radio-transparent ceramic materials of Celsius-Willemite composition, the most efficient and energy-saving methodof production is the method of slip casting. According to the charge composition, this technology is complicated by the lack of claycomponents, which shows the need to use impurities to improve the rheology of such a slip. The main characteristics of aqueousceramic slippers are density, humidity, fluidity, viscosity, density factor, rate of mass accumulation. The slip must meet thefollowing requirements: be free from foam and gas inclusions, have satisfactory fluidity under low viscosity; be aggregativelystable (characterized by the absence of aggregation, coagulation and sedimentation of solid phase particles); have a high filteringcapacity to ensure fast and defect-free weight gain; to be chemically inert, to provide sufficient strength and low shrinkage of semifinished products, as well as the possibility of their easy release from the mold.

The Potential of Al2O3–ZrO2-Based Composites, Formed via CSC Method, in Linear Infrastructure Applications Based on Their Mechanical, Thermal and Environmental performance

Ceramic-ceramic composites have been prepared using the centrifugal slip casting method (CSC). The method has so far been mainly utilized in making ceramic-metal composites. Al2O3–ZrO2 composites have been obtained with different shares of ZrO2, i.e., 15, 50 and 75 vol pct, respectively. Prior to sintering the composite samples, the rheological properties of the casting slips were investigated and thermogravimetric tests were performed. Upon sintering, all three series of the ceramic composites showed a density close to 100 pct and no microcracks or delamination. Phase, microstructural and mechanical investigations were carried out to determine what effect the share of ceramics has on the composites produced. An increase in the share of ZrO2 in the Al2O3–ZrO2 composite leads to a reduction in the growth of Al2O3 grains and a decrease in the average hardness. Cross-sectional hardness testing of the composites showed no evident gradient in any of the samples. Life cycle analysis (LCA) results indicate that the further optimization of the composite formation process, including up-scaling, allows to obtain Al2O3–ZrO2-based pipes possessing more favorable environmental characteristics compared with materials conventionally used for linear infrastructure, which is important in light of the global transformation toward sustainable construction and the circular economy. Graphical abstract

ZTA Pipes with a Gradient Structure–Effect of the Rheological the Behavior of Ceramic Suspensions on the Gradient Structure and Characterized of the Obtained Products

This paper focuses on the verifying the possibility of producing Al2O3-ZrO2 composite pipes with a gradient structure using centrifugal slip casting method. The aim of the research is to define the correlation between the rheological properties of aqueous suspensions of ceramic powders with different solid loading and obtaining the ZrO2 phase gradient in the Al2O3 matrix. Such products, due to their unique properties, can be utilized in the transport of aggressive substances, even in extreme temperature or corrosive conditions. The suspensions and the sintered samples were characterized by: broad rheological analysis, scanning electron microscopy, X-ray diffraction, stereological analysis and Vickers hardness tests. The study reports on a series of samples produced of ceramic suspensions (70 vol.% Al2O3–30 vol.% ZrO2) differing in the total solid loading in the range of 30–55 vol.%. The results clearly indicate that obtaining the gradient structure of ceramic-ceramic composite pipes is closely related to the rheological properties of the suspensions from which the samples are cast. The phase gradient is obtainable from suspensions 30–40 vol.%, in which the possibility of moving ZrO2 particles relative to the Al2O3 is quite high—these suspensions are characterized by low viscosity and the dominance of viscous over elastic properties (G′ > G″).

Investigate The Sintering Behavior of IZO Ceramic Targets Prepared By Pressure Slip Casting

The density and phase structure uniformity of the IZO ceramic target would have an effect on the optoelectronic properties of the sputtered film. In this work, a uniformly dispersed IZO slurry was used to obtain high-density green IZO compacts by the slip casting process. Based on the grain size and shrinkage data of IZO ceramics, the densification process was investigated, while the apparent activation energy and growth activation energy were also calculated. The results of XPS showed that sintering in an oxygen atmosphere can increase the concentration of oxygen vacancies of IZO ceramic to improve its electrical properties. Finally, IZO ceramics with a grain size of 3-6 μm and resistivity of 1.5 mΩ·cm were obtained by a two-step sintering method.

Development of Sugarcane Bagasse Reinforced Onibode Clay Composite for Engineering Applications

The quest to address the environmental pollution effect posed by agro-waste by way of turning them into useful materials for engineering applications is the motivation for this research work. In this study, sugarcane bagasse (SCB) reinforced Onibode clay composite was developed via slip casting technique. Clay samples from Onibode, Ogun state, Nigeria was collected at depth of 5 meters beneath the earth surface. Sugarcane bagasse was collected from a local market in Alaba-rago, Nigeria. Onibode clay–sugarcane bagasse composite samples were developed from a mixture of fine clay particles (<150 µm) and SCB reinforcement particles (fine - <150 µm; coarse – 300 µm) of 0 – 6 %wt with a constant 53 %wt moisture and five drops of sodium silicate. The samples were fired at a temperature of 1150 oC and held for 1 hour. Mechanical properties such as thermal conductivity, linear shrinkage, bulk density and apparent porosity of the samples were evaluated. The results show that 2 wt% sugarcane bagasse (SCB) reinforcement improved the mechanical properties of the developed composite.Keywords- Sugarcane bagasse, clay, refractory properties, insulator.

Fabrication of Mambong Pottery by Using Slip Casting Method

Mambong pottery in Kuala Krai, Kelantan is one of the types of potteries in Malaysia other than Sayong, Terenang and Sarawak pottery. Mambong pottery was being made by traditional technique like pinching and throwing. In this research, Mambong pottery was made by using slip casting method. This method used porous mould which can absorb the water content from the clay slip. Different composition of water and clay was used and its effect on product properties was investigated. Samples with different composition of water and clay were labelled as 50C50W, 60C40W, 70C30W and 80C20W samples with addition of 0.7% of sodium silicate, Na2SiO3. The samples were characterized by its specific gravity (S.G.) of clay slip, drying and firing linear shrinkage, density and porosity and strength of the clay samples. Finding from this research showed that 70C30W sample is the optimum composition in fabricating pottery by using slip casting among other samples.

Product Comparison between Local Product and Technology Aided Mambong Pottery

There are various traditional Malay potteries such as Labu Sayong, Buyung and Terenang. Kelantan traditional pottery known as Mambong. The objectives of this research are to compare and characterize the density, strength, physical appearance and shrinkage of traditional and slip casted Mambong pottery. Traditional Mambong pottery has been brought from the potter at Mambnog village and slip casted Mambong pottery is made by using slip casting method. Density of sample is measured by using Archimedes principal. Traditional Mambong pottery show the higher value of density compared to slip casting Mambong pottery. The average value of density for traditional Mambong pottery was 1.763 g/cm3, while the average value of density for Mambong pottery that was fabricated via slip casting was 1.461 g/cm3. Due to the presence of iron in clay, the colour of Mambong pottery changes from brown to reddish-brown after firing process. Traditional Mambong pottery shows the higher percentage of dry shrinkage which was 9.76 % compared to slip casting Mambong pottery which was 5.72 %. Traditional Mambong pottery also shows the higher percentage of fired shrinkage which was 1 % compared to slip casting Mambong pottery which was 0.58 %. In conclusion, by using slip casting technique, density, physical appearance and shrinkage of pottery can be improved.