Porous Ceramics Adsorbents Based on Glass Fiber-Reinforced Plastics for NOx and SOx Removal

To reuse waste glass fiber-reinforced plastics (GFRPs), porous ceramics (i.e., GFRP/clay ceramics) were produced by mixing crushed GFRP with clay followed by firing the resulting mixture under different conditions. The possibility of using ceramics fired under a reducing atmosphere as adsorbent materials to remove NOx and SOx from combustion gases of fossil fuels was investigated because of the high porosity, specific surface area, and contents of glass fibers and plastic carbides of the ceramics. NO2 and SO2 adsorption tests were conducted on several types of GFRP/clay ceramic samples, and the gas concentration reduction rates were compared to those of a clay ceramic and a volcanic pumice with high NO2 adsorption. In addition, to clarify the primary factor affecting gas adsorption, adsorption tests were conducted on the glass fibers in the GFRP and GFRP carbides. The reductively fired GFRP/clay ceramics exhibited high adsorption performance for both NO2 and SO2. The primary factor affecting the NO2 adsorption of the ceramics was the plastic carbide content in the clay structure, while that affecting the SO2 adsorption of the ceramics was the glass fiber content.

Development of aerostatic porous bearings manufactured using metal 3D printing technology

Aerostatic porous bearings have been applied widely in precision devices to achieve higher accuracy of motion. Conventional aerostatic porous bearings are made of porous graphite, porous ceramics or sintered metal porous material, having a thickness of several millimetres and a surface-restricted layer. However, during mass production of porous bearings, the time required for the production of the porous materials and the surface restriction treatment leads to an increase in the manufacturing time and cost of the porous bearings. Accordingly, to overcome this problem, an aerostatic porous bearing with a layer thickness of several hundred µm and a support member, manufactured using metal 3D printing technology, is proposed. In this study, the optimum conditions for manufacturing the proposed aerostatic porous bearings with a direct metal laser sintering method 3D printer were investigated, and characteristics of the prototype of the proposed bearings were investigated experimentally.

Effects of particle grading composition of SiC on properties of silicon-bonded SiC porous ceramics

Silicon-bonded silicon carbide (SBSC) porous ceramics had been prepared by mixing two different particle size of SiC powder (coarse and fine) as aggregates for silicon carbide porous ceramics, adding metallic Si as the binder phase and firing at 1450 °C under argon atmosphere. Various combinations of SiC mixtures consisting of two different particle size and packing density were prepared, and the samples were investigated to understand apparent porosity, bending strength, pore size distribution, and microstructure. The result showed that mixing an appropriate proportion of SiC coarse and fine powders could not only improve the pore size distribution of SBSC porous ceramics but also significantly increase the bending strength compared with the single-particle size sample. The system had the highest free packing density when the ratio of coarse to fine SiC size was >2 and the coarse powder content was 60-70 wt%. The optimal bending strength, and apparent porosity were 37.53 MPa and 37.11% respectively when mixing 70 wt% of coarse powder (50.8 μm) and 30 wt% of fine powder (9.5 μm) and sintered at 1450 ℃ in an argon atmosphere. The material created had 100.3% increased bending strength, and 0.99% decreased porosity compared with the single-particle size sample (50.8 μm).

Research on Control Factors and Performance of YAG Porous Ceramics

In this paper, the YAG powder is prepared by the co-precipitation method. In addition, the sintering aid to aid sintering and the high temperature foaming agent that becomes gas released during the heating process so that the sample has pores, the ball mill mixes the material, and the sample press is extruded. Box-type resistance furnace sintering. Through this process, porous ceramics can be made. Study the effect of sintering aid content, foaming agent type, sintering temperature on the properties of YAG porous materials. The analysis and discussion can lead to the following conclusions: as the content of sintering aid silica in the sample increases, the sintering temperature of the sample decreases. It is best when the ratio of sintering aid alumina to silica is 3:1. The moldability of the sample whose foaming agent is wood chips is worse than that of the sample whose foaming agent is fiber and carbon powder. The ratio of sintering aid alumina to silica is 3:1, and the sintering temperature of the sample with carbon powder as the blowing agent is best when the sintering temperature is 1400 °C.