Preparation of semi-solid slurry containing fine and globular particles for wrought aluminum alloy 2024

2007 ◽  
Vol 17 (4) ◽  
pp. 799-804 ◽  
Author(s):  
Hong-min GUO ◽  
Xiang-jie YANG
2010 ◽  
Vol 129-131 ◽  
pp. 482-489 ◽  
Author(s):  
Nan Li ◽  
Shu Ming Xing ◽  
Pei Wei Bao

Taking the 7075 aluminum alloy as an example, this paper did some simulation work on temperature, flow field and shrinkage porosity distribution in the rheocasting process using the simulation casting software PROCAST. Effects of the casting temperature and filling speed on casting quality as well as segregation phenomenon of solid and liquid phases were discussed in this paper. Proper ranges of casting temperature and filling speed were obtained by the simulation. Good quality parts without shrinkage porosity were obtained in validation test using the casting temperature of 622~625°C and filling speed of 40mm/s. Rheocasting was an important forming method using semi-solid melt to manufacture metal parts directly. It was a promising trend of semi-solid forming industry which had shorter process, higher efficiency and lower energy consumption compared to SIMA method [1-4]. Rheocasting was generally applied to casting aluminum alloy but seldom to wrought aluminum alloys. The 7xxx series aluminum was generally manufactured though wrought or rolling technique to obtain dense parts with high strength. But few of them were produced directly through casting method without casting flaws[5-6].To process the 7xxx series aluminum by rheocasting method would further expand the application of wrought aluminum alloy, so it is essential to do some research on the rheocasting technique for wrought aluminum alloy. Taking the 7075 aluminum alloy as an example, this paper did some simulation work on temperature, flow field and shrinkage porosity distribution in the rheocasting process using the simulation casting software PROCAST. The effects of casting temperature and filling speed on the casting quality as well as the segregation phenomenon of solid and liquid phases were discussed in this paper. Proper ranges of casting temperature and filling speed were obtained by the simulation.


Author(s):  
Joseph Langlais ◽  
Neivi Andrade ◽  
Alain Lemieux ◽  
X. Grant Chen ◽  
Laurent Bucher

2010 ◽  
Vol 20 ◽  
pp. s744-s748 ◽  
Author(s):  
Zhen-yu WANG ◽  
Ze-sheng JI ◽  
Li-xin SUN ◽  
Hong-yu XU
Keyword(s):  

2010 ◽  
Vol 654-656 ◽  
pp. 1420-1423 ◽  
Author(s):  
Chun Wei Su ◽  
Peng Hooi Oon ◽  
Y.H. Bai ◽  
Anders W.E. Jarfors

The liquid forging process has the flexibilities of casting in forming intricate profiles and features while imparting the liquid forged components with superior mechanical strength compared to similar components obtained via casting. Additionally, liquid forging requires significantly lower machine loads compared to solid forming processes. Currently, components that are formed by liquid forging are usually casting alloys of aluminum. This paper investigates the suitability of liquid forging a wrought aluminum alloy Al-6061 and the mechanical properties after forming. The proper handling of the Al-6061 alloy in its molten state is important in minimizing oxidation of its alloying elements. By maintaining the correct alloying composition of Al-6061 after liquid forging, these Al-6061 samples can subsequently undergo a suitable heat treatment process to significantly improve their yield strengths. Results show that the yield strengths of these liquid forged Al-6061 samples can be increased from about 90MPa, when they are in the as-liquid forged state, to about 275MPa after heat treatment. This improved yield strength is comparable to that of Al-6061 samples obtained by solid forming processes. As such, the liquid forging process here has been shown to be capable of forming wrought aluminum alloy components that has the potential for structural applications.


2021 ◽  
pp. 130756
Author(s):  
Yan Liu ◽  
Xiaolin Chen ◽  
Minqiang Gao ◽  
Renguo Guan

1986 ◽  
Vol 108 (4) ◽  
pp. 313-320 ◽  
Author(s):  
D. E. Helling ◽  
A. K. Miller ◽  
M. G. Stout

The multiaxial yield behaviors of 1100-0 aluminum, 70:30 brass, and an overaged 2024 aluminum alloy (2024-T7) have been investigated for a variety of prestress histories involving combinations of normal and shear stresses. Von Mises effective prestrains were in the range of 1.2–32%. Prestress paths were chosen in order to investigate the roles of prestress and prestrain direction on the nature of small-strain offset (ε = 5 × 10−6) yield loci. Particular attention was paid to the directionality, i.e., translation and distortion, of the yield locus. A key result, which was observed in all three materials, was that the final direction of the prestrain path strongly influences the distortions of the yield loci. Differences in the yield locus behavior of the three materials were also observed: brass and the 2024-T7 alloy showed more severe distortions of the yield locus and a longer memory of their entire prestrain history than the 1100-0 aluminum. In addition, more “kinematic” translation of the subsequent yield loci was observed in brass and 2024-T7 than in 1100-0 aluminum. The 2024-T7 differed from the other materials, showing a yield locus which decreased in size subsequent to plastic straining. Finally, the implications of these observations for the constitutive modeling of multiaxial material behavior are discussed.


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