Recovery of zinc from electric arc furnace dust by vacuum carbothermal reduction

2021 ◽  
Vol 118 (4) ◽  
pp. 415
Author(s):  
Shaobo Ma ◽  
Zhaohui Zhang ◽  
Shuxiang Xu ◽  
Xintao Li ◽  
Lu Feng

Recently, the proportion of electric furnace steelmaking has increased rapidly, and the content of electric arc furnace dust has increased. Through comprehensive recovery of electric arc furnace dust, the harm of metallurgical solid waste can be reduced and economic value can be created. In this paper, it gives a common outline about the known recycling techniques from electric arc furnace dusts and presents the carbothermal reduction under vacuum. The evolution in reduction products in the process of vacuum carbothermal reduction of zinc-containing electric arc furnace dust is studied using the X-ray diffraction (XRD) phase and micro-morphology analysis. The thermodynamic conditions for reduction are computed using Factsage 7.1 program. Through thermodynamic study, it is found that the initial temperature of reducing zinc oxide decreases as the pressure of the system drops. In the process of the vacuum carbothermal reduction experiment, the type of reducing agent, reduction temperature, carbon content, and reaction time are studied. According to the test results, the optimum process parameters are determined as follows: reduction time 30 min, reduction temperature 1273 K. The dezincification effect of electric arc furnace dust can reach over 99%.

Author(s):  
Galal Fares ◽  
Abdulaziz I. Al-Negheimish ◽  
Fahad M. Al-Mutlaq ◽  
Abdulrahman M. Alhozaimy ◽  
M. Iqbal Khan

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ayman Galal ◽  
Olfat Sadek ◽  
Moataz Soliman ◽  
Shaker Ebrahim ◽  
M. Anas

AbstractElectric arc furnace dust (EAFD) and waste pickle liquor (WPL); two major side products of the steel industry with negative environmental impact were used for the synthesis of nickel zinc ferrite (NZF); the important magnetic ceramic material of versatile industrial applications. The structural and magnetic properties of the prepared material were examined which showed good magnetic properties (high saturation magnetization and low coercivity) compared with those synthesized from pure reagents. In the applied process, nano sized nickel zinc ferrite (NZF) with a composition of Nix(Zn + impurities)1−xFe2O4 (where x = 0, 0.25, 0.5, 0.75 and impurities of manganese, magnesium, and calcium were prepared using zinc-containing electric arc furnace dust (EAFD) and waste pickle liquor (WPL). The chemical compositions of the prepared samples were determined using X-ray fluorescence (XRF) analysis. The optimum acetic acid concentration for EAFD treatment was found 2% v/v that decreased Ca content of EAFD by 70.6% without loss of Fe and Zn. The structural and morphological characterization was done by X-ray diffraction (XRD), Fourier transform infrared (FTIR) and Field Emission Scanning Electron Microscope (FESEM) to confirm the formation of Ni–Zn ferrite nanoparticles and estimate the particle sizes. The maximum saturation magnetization (Ms) of 73.89 emu/g was achieved at 0.5 Ni content and the minimum coercivity of 2.55 Oe was obtained at 0.25 Ni content.


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