Principal Component Analysis in Grey Based Taguchi Method for Optimization of Multiple Surface Quality Characteristics of 6061-T4 Aluminum in CNC End Milling

2011 ◽  
Author(s):  
Saurav Datta ◽  
Bharat Chandra Routara ◽  
Asish Bandyopadhyay ◽  
Siba Sankar Mahapatra ◽  
Francisco Chinesta ◽  
...  
2013 ◽  
Vol 13 (3) ◽  
pp. 199-208 ◽  
Author(s):  
P.C. Padhi ◽  
S.S. Mahapatra ◽  
S.N. Yadav ◽  
D.K. Tripathy

AbstractIn the present work, an attempt has been made to solve the correlated multi-response optimization problem of wire electrical discharge machining (WEDM) of EN-31 steel. The experimental investigation have been carried out to evaluate the best process environment which could simultaneously satisfy multiple quality characteristics such as material removal rate (MRR), surface roughness (Ra) and dimensional deviation (DD). In view of the fact that traditional Taguchi method cannot solve a multi response optimization problem, weighted principal component analysis (WPCA) has been coupled with Taguchi method to overcome this limitation. The multiple responses are converted into a single response using principal component analysis so that influence of correlation among the responses can be eliminated. Values of individual principal components multiplied by their priority weight were added to calculate the composite principal component defined as multi-response performance index (MPI). MPI is used as response for optimization using Taguchi's L27 orthogonal array. From analysis of variance, pulse on time was found to be the most significant parameter. Finally, the optimal result obtained was verified through confirmatory test.


2012 ◽  
Vol 622-623 ◽  
pp. 45-50 ◽  
Author(s):  
Joydeep Roy ◽  
Bishop D. Barma ◽  
J. Deb Barma ◽  
S.C. Saha

In submerged arc welding (SAW), weld quality is greatly affected by the weld parameters such as welding current, traverse speed, arc voltage and stickout since they are closely related to weld joint. The joint quality can be defined in terms of properties such as weld bead geometry and mechanical properties. There are several control parameters which directly or indirectly affect the response parameters. In the present study, an attempt has been made to search an optimal parametric combination, capable of producing desired high quality joint in submerged arc weldment by Taguchi method coupled with weighted principal component analysis. In the present investigation three process variables viz. Wire feed rate (Wf), stick out (So) and traverse speed (Tr) have been considered and the response parameters are hardness, tensile strength (Ts), toughness (IS).


2017 ◽  
Vol 48 (3) ◽  
pp. 559-579 ◽  
Author(s):  
Chang-Mou Wu ◽  
Ching-Hsiang Hsu ◽  
Ching-Iuan Su ◽  
Chun-Liang Liu ◽  
Jiunn-Yih Lee

In this study, the Taguchi method, analysis of variance, and principal component analysis were used to design the optimal parameters with respect to different quality characteristics for the continuous electrospinning of polyacrylonitrile nanofibrous yarn. The experiment was designed using a Taguchi L9(34) orthogonal array. The Taguchi method is a unique statistical method for efficiently evaluating optimal parameters and the effects of different factors on quality characteristics. The experimental results obtained by this method are more accurate and reliable than one-factor-at-a-time experiments. The control factors discussed in this work include the draw ratio, nozzle size, flow rate, and draw temperature. The quality characteristics taken into consideration are fiber diameter, fiber uniformity, and fiber arrangement. The parameters to optimize the different quality characteristics were obtained from the main effect plot of the signal-to-noise ratios, after which analysis of variance and confidence intervals were applied to confirm that the results were acceptable. Multiple quality characteristics were analyzed by principal component analysis from the normalized signal-to-noise ratios and the principal component score. Combining the experimental and analysis results, the optimum parameters for multiple quality characteristics were found to be a draw ratio of 2.0, a nozzle number of 22 G, a flow rate of 7 ml/h, and a draw temperature 120℃.


2010 ◽  
Vol 34 (2) ◽  
pp. 277-293 ◽  
Author(s):  
Fu-Chen Chen ◽  
Yih-Fong Tzeng ◽  
Meng-Hui Hsu ◽  
Wei-Ren Chen

A hybrid approach of combining Taguchi method, principal component analysis and fuzzy logic for the tolerance design of a dual-purpose six-bar mechanism is proposed. The approach is to firstly use the Taguchi orthogonal array to carry out experiments for calculating the S/N ratios of the positional errors to the angular error of the dual-purpose six-bar mechanism. The principal component analysis is then applied to determine the principal components of the S/N ratios, which are transformed via fuzzy logic reasoning into a multiple performance index (MPI) for further analysis of the effect of each control factors on the quality of the mechanism. Through the analysis of response table and diagram, key dimensional tolerances can be classified, which allows the decision of either to tighten the key tolerances to improve mechanism quality or to relax the tolerance of non-key dimensions to reduce manufacturing costs to be made.


2014 ◽  
Vol 2 (1) ◽  
pp. 291-308 ◽  
Author(s):  
Baris Yuce ◽  
Ernesto Mastrocinque ◽  
Michael Sylvester Packianather ◽  
Duc Pham ◽  
Alfredo Lambiase ◽  
...  

Author(s):  
U. Shrinivas Balraj ◽  
A. Gopala Krishna

This paper investigates multi-objective optimization of electrical discharge machining process parameters using a new combination of Taguchi method and principal component analysis based grey relational analysis. In this study, three conflicting performance characteristics related to surface integrity such as surface roughness, white layer thickness and surface crack density are considered in electrical discharge machining of RENE80 nickel super alloy. The process parameters considered are peak current, pulse on time and pulse off time. The experiments are conducted based on Taguchi method and these experimental results are used in grey relational analysis and weights of the corresponding performance characteristics are determined by principal component analysis. The weighted grey relational grade is used as a performance index to determine optimum process parameters and results of the confirmation experiments indicate that the combined approach is effective in determining optimum process parameters.


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