scholarly journals Influence of machining parameters on surface texture and material removal rate of Inconel 718 after electrical discharge machining assisted with ultrasonic vibration

2018 ◽  
Author(s):  
Rafał Nowicki ◽  
Rafał Świercz ◽  
Dorota Oniszczuk-Świercz ◽  
Lucjan Dąbrowski ◽  
Adrian Kopytowski
Keyword(s):  
Ultrasonic Vibration ◽  
Material Removal Rate ◽  
Surface Texture ◽  
Inconel 718 ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Machining Parameters

Optimization of μEDM process assisted with rotating magnetic pulling force and ultrasonic vibration

2021 ◽  
pp. 095440892098440
Author(s):  
Gurpreet Singh ◽  
DR Prajapati ◽  
PS Satsangi
Keyword(s):  
Ultrasonic Vibration ◽  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Machining Process ◽  
Micro Electrical Discharge Machining ◽  
Pulling Force ◽  
Tool Rotation

The micro-electrical discharge machining process is hindered by low material removal rate and low surface quality, which bound its capability. The assistance of ultrasonic vibration and magnetic pulling force in micro-electrical discharge machining helps to overcome this limitation and increase the stability of the machining process. In the present research, an attempt has been made on Taguchi based GRA optimization for µEDM assisted with ultrasonic vibration and magnetic pulling force while µEDM of SKD-5 die steel with the tubular copper electrode. The process parameters such as ultrasonic vibration, magnetic pulling force, tool rotation, energy and feed rate have been chosen as process variables. Material removal rate and taper of the feature have been selected as response measures. From the experimental study, it has been found that response output measures have been significantly improved by 18% as compared to non assisted µEDM. The best optimal combination of input parameters for improved performance measures were recorded as machining with ultrasonic vibration (U1), 0.25 kgf of magnetic pulling force (M1), 600 rpm of tool rotation (R2), 3.38 mJ of energy (E3) and 1.5 mm/min of Tool feed rate (F3). The confirmation trail was also carried out for the validation of the results attained by Grey Relational Analysis and confirmed that there is a substantial improvement with both assistance applied simultaneously.

scholarly journals Improvement of material removal rate of Ti-6Al-4V alloy by electrical discharge machining with multiple ultrasonic vibration.

1997 ◽  
Vol 47 (4) ◽  
pp. 220-225 ◽  
Author(s):  
Sung Long CHEN ◽  
Fuang Yuan HUANG ◽  
Yasuo SUZUKI ◽  
Biing Hwa YAN
Keyword(s):  
Ultrasonic Vibration ◽  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate

Experimental Research on Technology of Ultrasonic Vibration Aided Electrical Discharge Machining (UEDM) in Gas

2006 ◽  
Vol 315-316 ◽  
pp. 81-84 ◽  
Author(s):  
Qin He Zhang ◽  
Jian Hua Zhang ◽  
Q.B. Zhang ◽  
Shu Peng Su
Keyword(s):  
Ultrasonic Vibration ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Tool Electrode ◽  
Electrode Wear ◽  
Machining Parameters ◽  
Environment Pollution ◽  
Dielectric Fluids

Ultrasonic vibration aided electrical discharge machining (UEDM) in gas is an electrical discharge machining (EDM) technology, in which gases such as air and oxygen are used as dielectrics and ultrasonic vibration is applied. UEDM in gas can avoid environment pollution, the most serious disadvantage of conventional EDM in kerosene-based oil or other dielectric fluids, and it is environmental-friendly. The technology also possesses virtues of wide applications, high machining efficiency and simple tool electrodes and so on. The principle of UEDM in gas is introduced in this paper. Experiments have been carried out to study the effects of machining parameters on material removal rate (MRR), surface roughness of the workpiece and tool electrode wear ratio (TWR), and the experiments results have also been analyzed.

scholarly journals Multi objective optimization for kerf and material removal rate in wire electrical discharge machining using Taguchi method combined grey relational analysis

2018 ◽  
Vol 204 ◽  
pp. 06006 ◽  
Author(s):  
Pathya Rupajati ◽  
M. Kurniadi Rasyid ◽  
Ali Nurdin
Keyword(s):  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Wire Electrical Discharge Machining ◽  
Machining Parameters ◽  
Relational Analysis ◽  
Grey Relational ◽  
Wire Feed

This paper investigated the multi performance characteristics of wire electrical discharge machining for an optimal machining parameters to get low kerf and high material removal rate at the same time. The machining parameters i.e arc on time, on time, servo voltage and wire feed were used in this experiment. Based on L9 orthogonal array, the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) was used to study the machining parameters of DIN 1.2510 tool steel. Multi response characteristics were solved by Taguchi method combined grey relational analysis. Experimental results are provided to demonstrate the effectiveness of this method i.e. kerf decreased from 354 μm to 345 μm, while material removal rate (MRR) increased from 9,313 mm3/min to 13,989 mm3/min. From the optimization result validated in the confirmation experiment the machining parameters combination that could produce the optimum responses are arc on time of 2 A, pulse on time of 8 μs, servo voltage 80 V and wire feed 60 mm/min.

Micro-EDMing of SKD-5 die steel stimulated with magnetic field and ultrasonic vibration

2021 ◽  
pp. 095440892110504
Author(s):  
Gurpreet Singh ◽  
Vivek Sharma
Keyword(s):  
Magnetic Field ◽  
Ultrasonic Vibration ◽  
Material Removal Rate ◽  
Electrical Discharge ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Cumulative Effect ◽  
Machining Performance ◽  
Micro Electrical Discharge Machining

Electrical discharge machining is an essential process in the domain of micromachining. However, many issues need to be solved to implement it in the industrial field. Increasing the machining rate still remains a challenging task in case of micro electrical discharge machining. It becomes impossible to machine a microfeature at a larger depth. Numerous investigators have investigated the positive effect of assistance such as magnetic field and ultrasonic vibration. This paper the discusses machining performance by simultaneously applying the ultrasonic vibration and magnetic field to the machining zone in micro-electrical discharge machining. The process performance is analyzed by measuring the performance characteristics such as material removal rate and taper of the microfeature. The results confirmed that the cumulative effect of each assistance ends in a better material removal rate and low taper of the microfeature.

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