In Search of a “Stable Green Nanofluid” for Applications in High Voltage Equipment

Nanofluids are considered as the next generation of dielectric fluids due to their higher thermal conductivity and dielectric properties. In this investigation, locally produced ester oils, such as rice bran oil (RBO) and jatropha oil (JO), were compared with mineral oil (MO). Initially, hydrophilic SiO2 nano particles were used to prepare nanofluids using RBO and MO. However, results showed that with loading of nanoparticles (NPs) up to 0.075 g/L, the dielectric strength (DS) of MO based NFs increased but decreased drastically with further increase in loading as these suffered agglomeration and sedimentation in less than 72 h. To overcome this drawback, NPs were functionalized under plasma discharge. These efforts also did not yield many favorable results. Instead, hydrophobic fumed silica NPs grafted with hexamethyldi-siloxane (HMDS) were utilized for further study. Plasma treated NFs exhibited improved DS, as well as excellent dispersibility and stability.

Performance and Durability Validation of Voltage Blocking Technologies to Enable Direct Cooled High-Voltage, High-Power Modules

Power densification and rising module heat losses cannot be managed by traditional “external-to-case” cooling solutions. This is especially pronounced in high voltage systems, where intervening layers of insulating material between the power devices and cooling solution need to be sufficiently thick to provide adequate voltage isolation. As operating voltages increase, the required thicknesses for these insulating layers become so large that they limit the ability to extract the heat. A direct cooling approach that addresses voltage separation issues represents a unique opportunity to deliver coolant to the hottest regions, while opening up the opportunity for increased scaling of power electronics modules. However technical concerns about long-term performance of coolants and their voltage isolation characteristics coupled with integration challenges impede adoption. Here, the reliability and performance of voltage blocking strategies, namely dielectric fluids and dielectric surface coatings, are examined to advance the feasibility of a direct cooling approach for improved thermal management of high-voltage, high-power module. The breakdown voltage of the dielectric fluid is characterized through relevant temperatures, flow, and electric fields with the ultimate goal of developing design rules for direct integrated cooling schemes. The development and electrical characterization of conformal dielectric surface coatings to provide further protection of the electronics is also undertaken. Results showed the ability for layers of Parylene C to maintain their insulating capacity when subject to E-fields as high as 33.5V/μm.

Survey on the Advancements of Dielectric Fluids and Experiment Studies for Distribution Power Transformers

The main objective of this work is to summarize the most commonly used dielectric fluids in the power distribution transformers, as well as to discuss what are the latest and the rationale behind those trends. The favorable and unfavorable reasons for any choice behind each of those dielectric fluids will be discussed. Additionally, this work also advances the power distribution transformers health index most commonly used to assess the condition of the transformer.

Study on Effect of Blended Powder Mixed Dielectric Fluids in Wire EDM Process

Wire Electric Discharge Machining (WEDM) process is used for machining various materials used in applications that require dimensional accuracy, high surface finish and have intricate shapes. This work includes the study of WEDM process when dielectric fluid is mixed with combination of two metallic powders viz. Silicon Carbide and Aluminium Oxide. The effect of this powder mixing on Material Removal Rate (MRR) and Surface Roughness (SR) is being analysed and optimum level of control parameters is found out. AISI D3 which is also called as die steel is used as workpiece material. Distilled water (30 TDS) is used as dielectric fluid and Zinc cozted Brass wire (CuZn37) is used as wire electrode. DOE is done using Taguchi. Significant parameters are found out using ANNOVA. Lastly GRA is used to find optimum set of parameters.

Fullers Earth Treatment for Esters Liquids used in Power Apparatuses: Inferences and Arguments

Insulating Liquids are widely used for their electrical and thermal properties in power apparatuses, particularly at the level of liquid-filled transformers. With the shift in engineering aspects towards sustainable development, it is important to find a sustainable solution with ecofriendly nature. Therefore, alternative (biodegradable) liquids are of high importance in the global transformer communities. In the present study, the alternative dielectric fluids (ester-based) feasibility for potential regeneration with Fuller’s earth is investigated. The experimental results are confined to the reclamation temperature as well as the ratio of Fuller's earth (the sorbent) and the liquid. A suitable laboratory treatment apparatus is designed and is adopted in this study. Promising measurements to comment on the effectiveness of the treatment have been performed at controlled treatment temperature and sorbent-liquid ratio with the ASTM 7150-13 as a reference norm.The results of this study allowed 80°C and 1 g/30 ml as affirmative conditions for the present experimental conditions. Diagnostic measurements include turbidity, particle counter, and UV spectrophotometry before and after treatments. It is inferred that fuller’s earth is not a promising sorbent for the reclamation of ester liquids.