Local Flow and Heat Transfer of Supercritical CO2 in Semicircular Zigzag Channels of Printed Circuit Heat Exchanger during Cooling

2020 ◽  
pp. 1-25
Author(s):  
Zhuo Ren ◽  
Li Zhang ◽  
Chen-Ru Zhao ◽  
Pei-Xue Jiang ◽  
Han-Liang Bo
Author(s):  
Ting Ma ◽  
Pan Zhang ◽  
Jie Lian ◽  
Hanbing Ke ◽  
Wei Wang ◽  
...  

Abstract The main cryogenic heat exchanger is a core piece of equipment in the liquefaction of natural gas. The printed circuit heat exchanger is gradually becoming a primary choice for the main cryogenic heat exchanger, because it has good pressure resistance, high efficiency, and compactness. In this work, a numerical simulation is conducted to examine the local flow and heat transfer characteristics of natural gas in the printed circuit heat exchanger during trans-critical liquefaction. It is found that the heat flux density reaches a minimum value and the heat transfer is the worst when the temperature difference between the hot and cold sides is the smallest. Owing to the large variations in physical properties of trans-critical natural gas, the local pressure drop exhibits an upward parabolic shape along the flow direction, and the pressure drop reaches a minimum value near the pseudo-critical point. Finally, the friction factor and heat transfer correlations for natural gas during trans-critical liquefaction are fitted.


Author(s):  
Xiao Qi ◽  
Ke Hanbing ◽  
Zhao Zhenxing ◽  
Li Yongquan ◽  
Liao Mengran

Supercritical CO2 (S-CO2) Brayton cycle has been identified as a promising power conversion method for the next generation of nuclear reactors due to its high efficiency and compactness. The heat exchanger is one of the most important components for S-CO2 Brayton cycle, and the printed circuit heat exchanger (PCHE) is supposed to be one of the promising candidates for the heat exchangers in S-CO2 Brayton cycle. It should be noted that the fluid maldistribution would induce heat transfer deterioration, especially for heat exchangers with micro- or mini-scale channels like PCHE. The thermal-physical properties of S-CO2 change violently during the heat transfer process, which makes the flow inside PCHE more complex. In this paper, the distribution of S-CO2 flow inside PCHE would be studied by 2-D CFD simulations. For the working fluids with constant properties, the flow nonuniformity increases with the mass flow rate. For the working fluid with S-CO2, the thermal-physical properties change significantly with temperature, and there exist a minimum value in the flow nonuniformity-mass flow rate curves (1.64 × 105 ≤ Rein ≤ 1.31 × 106). Insertion of baffles at manifolds could significantly improve the flow distribution uniformity and reduce the pressure drop. And it has been found that insertion of baffles at the collecting manifold has better performance compared with that at the distributing manifold or both.


Author(s):  
Zhenxing Zhao ◽  
Jun Wu ◽  
Yuansheng Lin ◽  
Qi Xiao ◽  
Fan Bai ◽  
...  

The special fluid flow and heat transfer characteristics of supercritical CO2 in a horizontal double-pipe heat exchanger have been numerically investigated. The AKN k-epsilon model was selected to model the turbulent flow and heat transfer of supercritical fluid. In conjugate heat transfer process, there exists obvious heat transfer deterioration on the top wall for horizontal flow. The region of heat transfer deterioration expands with the increased GShell or TShell,0, and the influence of TShell,0 on conjugate heat transfer is greater than that of GShell. The high-temperature fluid will gather near the top region. The intensity and position of the secondary flow can represent the turbulence heat transfer. When the supercritical fluid temperature is much higher than Tpc, buoyancy force can be omitted, but it can not been neglected even under relatively high mass flux.


Author(s):  
Wen Fu ◽  
Xizhen Ma ◽  
Peiyue Li ◽  
Minghui Zhang ◽  
Sheng Li

Printed circuit heat exchangers are considered for use as the intermediate heat exchangers (IHXs) in high temperature gas-cooled reactors (HTGRs), molten salts reactors (MSRs) and other advanced reactors. A printed circuit heat exchanger (PCHE) is a highly integrated plate-type compact heat exchanger with high-temperature, high-pressure applications and high compactness. A PCHE is built based on the technology of chemical etching and diffusion bonding. A PCHE with supercritical carbon dioxide (CO2) as the working fluid was designed in this study based on the theory correlations. Three-dimensional numerical analysis was then conducted to investigate the heat transfer and pressure drop characteristics of supercritical CO2 in the designed printed circuit heat exchanger using commercial CFD code, FLUENT. The distributions of temperature and velocity through the channel were modeled. The influences of Reynolds number on heat transfer and pressure drop were analyzed. The numerical results agree well with the theory calculations.


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