Granulation mechanism of gas quenching blast furnace slag with different basicities

2020 ◽  
Vol 47 (10) ◽  
pp. 1206-1216
Author(s):  
Kang Yue ◽  
Liu Chao ◽  
Zhang Yu-zhu ◽  
Xing Hong-wei
2018 ◽  
Vol 500 ◽  
pp. 453-459 ◽  
Author(s):  
Yue Kang ◽  
Chao Liu ◽  
Yuzhu Zhang ◽  
Hongwei Xing ◽  
Maofa Jiang

Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 372
Author(s):  
Chao Liu ◽  
Yue Kang ◽  
Yuzhu Zhang ◽  
Hongwei Xing

High content amorphous phase blast furnace slag beads were prepared by gas quenching blast furnace slag (BFS), which could not only avoid a series of environmental problems caused by traditional water quenching methods, but also significantly increase the added value of BFS subsequent products. In this paper, the granulation mechanism of BFS and the amorphous phase formation mechanism of slag beads were studied by combining the physical properties of BFS and the granulation effect. The results showed that the viscosity of BFS decreased with the increase of basicity; the bigger the basicity, the higher the bead formation rate, the smaller the particle size and the more regular the slag shape. The smaller the basicity, the greater the crystallization activation energy and the smaller the Avrami exponent, which indicated that the crystal was more difficult to nucleate and grow. The increase of the cooling rate could effectively inhibit crystal precipitation. Therefore, the high basicity and cooling rate could not only guarantee the high bead formation rate of BFS, but also ensure the high content amorphous phase of slag beads.


Crystals ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 30
Author(s):  
Yue Kang ◽  
Chao Liu ◽  
Yuzhu Zhang ◽  
Hongwei Xing

Slag beads with different crystal content could be obtained through the gas quenching blast furnace slag (BFS) process. In order to increase the additional value of the slag beads as much as possible, it was necessary to restrain the crystallization of the slag beads as much as possible. In this paper, the mineral types and crystallization temperatures of BFS with different basicities and cooling rates were studied by using Factsage thermodynamic software, XRD, and differential scanning calorimeter (DSC) experiments, which obtained the gas quenching temperature and the cooling rate needed to restrain crystallization behavior in the gas quenching process; The crystallization mechanism was studied by calculating crystallization activation energy (Ec) using the DSC experiment, at the same time, the thermodynamic results were verified. The proper basicity and cooling rate of BFS were found to be conducive to the preparation of amorphous slag beads. The results showed that the initial crystallization temperature decreased with decreasing the basicity and increasing the cooling rate, which could increase the amorphous content of slag beads in the gas quenching process. The crystallization activation energy (Ec) increased with decreasing basicity, which increased the crystallization barrier.


2018 ◽  
Vol 83 (9) ◽  
pp. 1031-1045
Author(s):  
Kang Yue ◽  
Liu Chao ◽  
Zhang Yuzhu ◽  
Xing Hongwei ◽  
Long Yue ◽  
...  

The process of granulation in blast furnace slag (BFS) by gas quenching can effectively recover the waste heat of BFS and improve the value-added nature of the BFS byproduct. With decreasing temperature, BFS crystallizes into melilite, anorthite, spinel, etc. Mineral crystallization, however, is not conducive to the production of amorphous BFS beads. This study uses thermodynamic simulation and remelting experiments to study the influences of basicity, acidity, and the MgO and Al2O3 content of the BFS on the crystallization. By controlling the composition of the BFS, mineral crystallization in the process of granulation in BFS, by gas quenching, could be prevented. The results show that increasing the basicity of the BFS causes the mineral crystallization temperature to increase rapidly. The mineral phase then crystallizes at a higher temperature, which is not conducive to the formation of an amorphous phase. Increasing the acidity of the BFS can greatly decrease the crystallization temperature, e.g., when the acidity increases to 1.3, amorphous BFS beads can be obtained at the gas quenching temperature (1623 K). Although increasing the MgO and Al2O3 contents in the BFS had little effect on the crystallization temperature and yield, the preparation of amorphous BFS beads by gas quenching could be realized by adjusting the acidity of the BFS.


CONCREEP 10 ◽  
2015 ◽  
Author(s):  
Tomiyuki Kaneko ◽  
Keiichi Imamoto ◽  
Chizuru Kiyohara ◽  
Akio Tanaka ◽  
Ayuko Ishikawa

2017 ◽  
Vol 32 (4) ◽  
pp. 446-454
Author(s):  
A. Mostafa ◽  
G. Pacher ◽  
T. Lucyshyn ◽  
C. Holzer ◽  
E. Krischey ◽  
...  

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