Self-healing of sandwich structures with a grid stiffened shape memory polymer syntactic foam core

2010 ◽  
Vol 19 (7) ◽  
pp. 075013 ◽  
Author(s):  
Manu John ◽  
Guoqiang Li
Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3056
Author(s):  
Fabrizio Quadrini ◽  
Denise Bellisario ◽  
Leandro Iorio ◽  
Loredana Santo ◽  
Panagiotis Pappas ◽  
...  

In this study, Polyurea/Formaldehyde (PUF) microcapsules containing Dicyclopentadiene (DCPD) as a healing substance were fabricated in situ and mixed at relatively low concentrations (<2 wt%) with a thermosetting polyurethane (PU) foam used in turn as the core of a sandwich structure. The shape memory (SM) effect depended on the combination of the behavior of the PU foam core and the shape memory polymer composite (SMPC) laminate skins. SMPC laminates were manufactured by moulding commercial carbon fiber-reinforced (CFR) prepregs with a SM polymer interlayer. At first, PU foam samples, with and without microcapsules, were mechanically tested. After, PU foam was inserted into the SMPC sandwich structure. Damage tests were carried out by compression and bending to deform and break the PU foam cells, and then assess the structure self-healing (SH) and recovery capabilities. Both SM and SH responses were rapid and thermally activated (120 °C). The CFR-SMPC skins and the PU foam core enable the sandwich to exhibit excellent SM properties with a shape recovery ratio up to 99% (initial configuration recovery). Moreover, the integration of microcapsules (0.5 wt%) enables SH functionality with a structural restoration up to 98%. This simple process makes this sandwich structure ideal for different industrial applications.


2011 ◽  
Vol 78 (6) ◽  
Author(s):  
Wei Xu ◽  
Guoqiang Li

Traditionally, programming of shape memory polymer (SMP) material requires initial heating above the glass transition temperature (Tg), subsequent cooling below Tg and removal of the applied load. Therefore, the shape fixity process is inconvenient for some applications. Most recently, a new and effective approach, which programs glass transition activated SMPs directly at temperatures well below Tg,was introduced by Li and Xu [2011, “Thermomechanical Behavior of Shape Memory Polymer Programmed at Glassy Temperature: Testing and Constitutive Modeling,” J. Mech. Phys. Solids, 59(6), pp. 1231–1250. The 1D compression programming below Tg and free shape recovery were extensively investigated both experimentally and analytically. The current work extends this study into a shape memory polymer based self-healing syntactic foam, which was found to be capable of self-sealing structural scale damage repeatedly, efficiently, and almost autonomously [Li and John, 2008, “A Self-Healing Smart Syntactic Foam Under Multiple Impacts,” Compos. Sci. Technol., 68(15–16), pp. 3337–3343.]. A structural-relaxation constitutive model featuring damage-allowable thermoviscoplasticity was then developed to predict the nonlinear shape memory behavior of the SMP based syntactic foam programmed at glassy temperatures. After validated by both 1D (compression) and 2D (compression in longitudinal direction and tension in transverse direction) tests, the constitutive model was used to evaluate the effects of several design parameters on the thermomechanical behavior of the SMP based syntactic foam. It is concluded that the model is a useful tool for designing and training this novel self-healing composite.


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