scholarly journals The friction of lubricated metals

An analysis has been made of the kinetic friction between metals sliding under conditions of boundary lubrication. With mineral oils and many other lubricants an intermittent clutching and breaking away of the surfaces still occurs through the oil film. The friction, the surface temperature and the area of contact all show violent fluctuations and the behaviour may be essentially the same as with unlubricated metals. Certain substances, however, are able to prevent this “ stick-slip” motion and allow continuous sliding to take place. With short-chain fatty acids, for example, the motion is “ stick-slip”, but when the chain reaches a certain length continuous sliding occurs. Alcohols and saturated hydrocarbons of the same, or longer, chain length do not cause continuous sliding. Even with the best lubricant the film breaks down to some extent during sliding and some wear of the surfaces takes place. The metal is torn to a depth which is large compared with the dimensions of a molecule. The frictional force between lubricated metals must therefore be greatly influenced by the bulk properties of the metals concerned. The frictional behaviour of metallic surfaces covered with successive monolayers of lubricant has also been investigated. A single layer can cause a large reduction in the friction but the film is soon worn away. With multilayers the rate at which the film wears off is markedly dependent on its molecular thickness and methods are described for measuring the rate of wear of lubricant films. A single film of long-chain fatty acid molecules is more effective than a single film of the flat leaf-shaped cholesterol molecule. It is clear that a primary film is not sufficient, but that for effective boundary lubrication it is necessary to have present a layer of lubricant several molecules thick. The experiments show that boundary lubrication cannot be regarded as a purely surface phenomenon. On the basis of these experiments a theory has been put forward to explain boundary lubrication. In general it appears that even with lubricated surfaces the local pressures in the region of contact are very high, so that the lubricant film between the surfaces is partly broken down. If the sliding speeds are appreciable this breakdown is aided by the local high temperatures. Metallic junctions, the size of which is large compared with the dimensions of a molecule, are formed between the surfaces. There will, of course, be some resistance due to the interaction of the surface films themselves, but under many conditions of sliding the resistance to motion is due mainly to the force necessary to break the junctions. The frictional behaviour of boundary lubricated surfaces is therefore largely governed by the extent to which the lubricant film breaks down during sliding.

2018 ◽  
Vol 115 (26) ◽  
pp. 6560-6565 ◽  
Author(s):  
Rong-Guang Xu ◽  
Yongsheng Leng

The fundamental questions of how lubricant molecules organize into a layered structure under nanometers confinement and what is the interplay between layering and friction are still not well answered in the field of nanotribology. While the phase transition of lubricants during a squeeze-out process under compression is a long-standing controversial debate (i.e., liquid-like to solid-like phase transition versus amorphous glass-like transition), recent different interpretations to the stick–slip friction of lubricants in boundary lubrication present new challenges in this field. We carry out molecular dynamics simulations of a model lubricant film (cyclohexane) confined between molecularly smooth surfaces (mica)––a prototypical model system studied in surface force apparatus or surface force balance experiments. Through fully atomistic simulations, we find that repulsive force between two solid surfaces starts at about seven lubricant layers (n= 7) and the lubricant film undergoes a sudden liquid-like to solid-like phase transition atn< 6 monolayers thickness. Shear of solidified lubricant films at three- or four-monolayer thickness results in stick–slip friction. The sliding friction simulation shows that instead of shear melting of the film during the slip of the surface, boundary slips at solid–lubricant interfaces happen, while the solidified structure of the lubricant film is well maintained during repeated stick–slip friction cycles. Moreover, no dilation of the lubricant film during the slip is observed, which is surprisingly consistent with recent surface force balance experimental measurements.


A study is made of the frictional behaviour of crystals (diamond, magnesium oxide, sapphire) sliding on themselves in high vacuum (10 -10 torr). The surface films normally present on these crystals are very tenacious but they may be worn away by repeated sliding in the same track. Under these conditions the friction of the clean crystals may increase by a factor of ten so that the coefficient of friction may rise to μ ≈ 1. The frictional rise is limited because of the elastic and brittle behaviour of the contact regions. Under these conditions subsurface deformation and fracture of the crystal occurs and this, combined with the high surface adhesion, causes pronounced wear. Adsorption of a few molecular layers of gas can again reduce the friction to a low value. The results are relevant to the operation of bearings and to the wear of surfaces in space.


This paper describes an experimental study of the frictional behaviour of diamond, graphite and of carbon which have been outgassed in vacuo . The removal of surface films which are normally present causes a large increase in the friction. The admission of a small amount of oxygen, water vapour or other contaminant will reduce the friction. Both physical adsorption and chemical adsorption are important. There is evidence that with clean graphite surfaces there is strong adhesion at the interface, so that when sliding takes place slip and shearing occurs beneath the surface. Carbon and graphite have a negative tem perature coefficient of friction. The low friction normally observed with diamond is due to the presence of adsorbed oxygen and other gases. The friction of clean diamond on diamond is high, and the shear strength at the interface is comparable with the shear strength of diamond. Large-scale seizure does not occur because the deformation of the diamond in the region of contact is elastic and the real area of contact necessarily remains small.


2015 ◽  
Vol 112 (23) ◽  
pp. 7117-7122 ◽  
Author(s):  
Irit Rosenhek-Goldian ◽  
Nir Kampf ◽  
Arie Yeredor ◽  
Jacob Klein

Intermittent sliding (stick–slip motion) between solids is commonplace (e.g., squeaking hinges), even in the presence of lubricants, and is believed to occur by shear-induced fluidization of the lubricant film (slip), followed by its resolidification (stick). Using a surface force balance, we measure how the thickness of molecularly thin, model lubricant films (octamethylcyclotetrasiloxane) varies in stick–slip sliding between atomically smooth surfaces during the fleeting (ca. 20 ms) individual slip events. Shear fluidization of a film of five to six molecular layers during an individual slip event should result in film dilation of 0.4–0.5 nm, but our results show that, within our resolution of ca. 0.1 nm, slip of the surfaces is not correlated with any dilation of the intersurface gap. This reveals that, unlike what is commonly supposed, slip does not occur by such shear melting, and indicates that other mechanisms, such as intralayer slip within the lubricant film, or at its interface with the confining surfaces, may be the dominant dissipation modes.


2017 ◽  
Vol 69 (4) ◽  
pp. 507-515 ◽  
Author(s):  
Lukasz Wojciechowski ◽  
Radomir Majchrowski ◽  
Thomas G. Mathia

Purpose Boundary lubrication cannot provide long-term protection against scuffing. Therefore, it is fundamental to recognise the breaking point of the boundary layer that activates scuffing. Based on this assumption, three-dimensional (3D) morphologies of surfaces were characterised, and the fundamental conditions of the scuffing process were investigated to identify the transition from boundary lubrication conditions to catastrophic wear. Design/methodology/approach A series of systematic tribological double-blind experiments were carried out using a poorly lubricated cylinder/plane interface to model the tribological inverse problem in a boundary lubrication situation. Areal morphological analysis was performed, with the help of an optical interferometer, on a millimetric area corresponding to the contact surface during experimental tribological investigations. The statistical correlation between scuffing and the selected morphological parameters was evaluated. This evaluation study consisted of determining the linear, logarithmic, exponential, polynomial (of degree 2) or power dependency between time to scuffing and morphological parameters. Findings A clear, statistically confirmed relationship was observed between selected morphological parameters of the surface (Spd, Sha, Str, Sz) and its scuffing performance. Originality/value 3D morphological parameters that best specified the technological scuffing performance of metallic surfaces were selected and proposed.


1988 ◽  
Vol 140 ◽  
Author(s):  
Chao Gao ◽  
Doris Kuhlmann-Wilsdorf ◽  
David D. Makel

AbstractFive different slip modes have been identified for bundles of copper fiberssliding on a smooth copper substrate in atmospheric air, argon and nitrogenat pressures from atmospheric to 0.01 Torr. These are stick-slip, variable sliding, intermittent stick sliding and two kinds of smooth sliding, one apparently a basic property of clean surfaces and the other due to contaminants. These forms of sliding are rather persistent once established, and they follow some trends. Specifically, low-pressure smooth sliding is coordinated with a value of the coefficient of friction (μ) near 0.15 and is seen when the surface film is exceptionally thin, while intermittent stick sliding appears to be due to “pads” on the substrate surface,and variable sliding to small particles caught in between the fibers and the copper substrate. However, the five slip modes are erratic in that under the same conditions one or another or yet a third may be observed, even though the electrical contact resistance (R) depends rather reproducibly on time, load, velocity, ambient atmosphere and pressure. That dependence indicates an equilibrium between film destruction through sliding and film formation, overwhelmingly through the presence of oxygen. In the stick-slip mode the difference between pst tic and ųK itic appears to be roughly proportional to ų 0.15, i.e. tfiee xcess of e average value of the friction coefficient above 0.15, being about 20% for ų 0.3 andvanishing near ų =0.15. During slip episodes, R spikes roughly in proportion to their magnitude. Some tentative interpretations are offered, based on the concept that ų consists of three additive components, namely due to the bulk (ųBulk), due to debris (ųDebris), and dueto scoring of surface films (ųFilm).At any rate, the conclusion that the results contradict all previous models of “adhesive” wearis inescapable.


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