Development of continuum damage in the creep rupture of notched bars

The creep rupture of circumferentially notched, circular tension bars which are subjected to constant load for long periods at constant temperature is studied both experimentally and by using a time-iterative numerical procedure which describes the formation and growth of creep damage as a field quantity. The procedure models the development of failed or cracked regions of material due to the growth and linkage of grain boundary defects. Close agreement is shown between experimental and theoretical values of the representative rupture stress, of the zones of creep damage and of the development of cracks for circular (Bridgman, Studies in large plastic flow and fracture , New York: McGraw-Hill (1952)) and British Standard notched specimens (B.S. no. 3500 (1969)). The minimum section of the circular notch is shown to be subjected to relatively uniform states of multi-axial stress and damage while the B.S. notch is shown to be subjected to non-uniform stress and damage fields in which single cracks grow through relatively undamaged material. The latter situation is shown to be analogous to the growth of a discrete crack in a lightly damaged continuum. The continuum damage mechanics theory presented here is shown to be capable of accurately predicting these extreme types of behaviour.

The creep rupture of circumferentially notched, circular tension bars which are subjected to constant load for long periods at constant tem ¬ perature is studied by the approximate calculation of stress and damage histories which result from tertiary creep. Stationary-state creep solutions which have been previously obtained by Hayhurst & Henderson (1977) are used in a continuum damage mechanics study of rupture at the minimum sections of circular (Bridgman 1952) and British Standard notched specimens (B.S. no. 3500, 1969). Notch strengthening and weakening are explained in terms of the multi-axial stress rupture criterion satisfied by the material. It is shown how the circular notch may be used as a materials test and that the British Standard notch is a good means of assessing the sensitivity of structural behaviour to the multi-axial stress rupture criterion of the material.


2013 ◽  
Vol 744 ◽  
pp. 412-416 ◽  
Author(s):  
Li Li An ◽  
Qiang Xu ◽  
Zhong Yu Lu ◽  
Dong Lai Xu

Creep damage is one of the serious problems for the high temperature industries and computational approach (such as continuum damage mechanics) has been developed and used, complementary to the experimental approach, to assist safe operation. However, there are no ready creep damage constitutive equations to be used for predicting the lifetime for this type of alloy, particularly for low stress. This paper presents an analysis of the cavity nucleation, growth and coalescence mechanism of 9Cr-1Mo-VNb steel (P91 type) under high and low stress levels and multi-axial stress state.


2015 ◽  
Vol 750 ◽  
pp. 266-271 ◽  
Author(s):  
Yu Zhou ◽  
Xue Dong Chen ◽  
Zhi Chao Fan ◽  
Yi Chun Han

The creep behavior of 2.25Cr-1Mo-0.25V ferritic steel was investigated using a set of physically-based creep damage constitutive equations. The material constants were determined according to the creep experimental data, using an efficient genetic algorithm. The user-defined subroutine for creep damage evolution was developed based on the commercial finite element software ANSYS and its user programmable features (UPFs), and the numerical simulation of the stress distribution and the damage evolution of the semi V-type notched specimen during creep were studied. The results showed that the genetic algorithm is a very efficient optimization approach for the parameter identification of the creep damage constitutive equations, and finite element simulation based on continuum damage mechanics can be used to analyze and predict the creep damage evolution under multi-axial stress states.


2013 ◽  
Vol 744 ◽  
pp. 407-411
Author(s):  
Qi Hua Xu ◽  
Qiang Xu ◽  
Yong Xin Pan ◽  
Michael Short

This paper presents a review of creep cavitation and rupture of low Cr alloy and its weldment, particular in the heat-affected zone (HAZ). Creep damage is one of the serious problems for the high temperature industry. One of the computational approaches is continuum damage mechanics which has been developed and applied complementary to the experimental approach and assists in the safe operation. However, the existing creep damage constitutive equations are not developed specifically for low stress. Therefore, in order to form the physical bases for the development of creep damage constitutive equation, it is necessary to critically review the creep cavitation and rupture characteristics of low Cr alloy and its weldment.


2016 ◽  
Vol 35 (5) ◽  
pp. 441-447
Author(s):  
Zhao Yanping ◽  
Gong Jianming ◽  
Wang Xiaowei ◽  
Li Qingnan

AbstractIn order to predict the creep life of a component at high temperature both accurately and economically, continuum damage mechanics approach is used based on experimental creep data. However, material constants used in the models have a great relationship with the performed stress range of creep tests. In this paper, several sets of material constants were obtained from a wide range of stresses on P91 steel. The creep damage tolerance parameter was used to classify these sets, and the modified continuum damage mechanics model was used to investigate a pipe under closed-end condition. Results have illustrated the main difference lies on the tertiary stage while slight difference on the primary and secondary stages, and the contribution of the tertiary stage to the total damage decreased when using material constants from higher stress region.


1983 ◽  
Vol 105 (2) ◽  
pp. 99-105 ◽  
Author(s):  
S. Murakami

After discussing the notion and the practical procedures of continuum damage mechanics, their utility is elucidated by applying them to formulate an anisotropic creep damage theory for nonsteady multiaxial states of stress. By taking account of the mechanisms of microstructural change of materials due to creep, it is shown that the creep damage state can be described by a second rank symmetric damage tensor, while the effects of material damage on creep deformation of damaged materials should be expressed by a fourth rank tensor formed from the damage tensor. Validity of the creep theory formulated in terms of these damage variables is examined by performing model tests. Specialization of the proposed theory is also discussed.


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