Effect of Hot Isostatic Pressing on Microstructures and Stress-Rupture Properties of CM 939 Weldable Alloy

Effect of hot isostatic pressing (HIP) treatment on the microstructure and the stress rupture properties of CM 939 Weldable alloy have been investigated. The results shown that the HIP has the function of densification and homogenization, all of the microporosity have been almost removed, the segregation of the alloy have been reduced, the microstructure became better, the stress rupture life of CM 939 Weldable alloy have been obviously improved, Meanwhile, the data dispersion of stress rupture properties have been reduced for the alloy after HIP.

Recent Advancements in the Field of Ni-Based Superalloys

In this review article, research papers related to recent developments in Ni-superalloy technologies have been reviewed in order to provide an insight into recent achievements and the potential for further study, research, and development in this field. In this paper, studies on various aspects of Ni-based superalloys are reviewed, such as production methods, which include widely used casting methods, as well as unconventional alternative procedures, novel techniques, or simulation and prediction of certain alloy casting properties. Reviewing was done by categorising the papers into 4 major categories: manufacturing of Ni-based superalloys, effects of alloying elements, physical and mechanical properties of Ni-based superalloys, and defects in Ni-based superalloys. The process used to make Ni-superalloy parts can have a huge impact on the production process efficiency, the final product’s quality and properties, and the defects formed in it. Investment casting is one of the most common methods for making Ni-superalloy parts. Manufacturing covers studies on various casting methods used to make Ni-based superalloy components, novel techniques and methods developed to improve casting procedures to produce better products, and alternative manufacturing methods like AM and HIP processing. Similar to production process, the role of alloying elements is also very important. Even minor changes in their compositions can cause significant changes in the final product. Simultaneously, these alloying elements appear to be more efficient in the development of new methods to control product quality, suppress defect formation, and improve material properties such as the creep and fatigue. As a result, the effects of various alloying elements used in castings of Ni-based superalloys are thoroughly examined. A material’s properties are its most important components. They assist the industrialist in selecting or developing a material based on the needs of the application/use. With this in mind, many researchers have conducted extensive research on physical and mechanical properties, as well as how to improve them. Fatigue life, stress rupture, creep properties, impact ductility, strain response, stress relaxation behaviour, and so on are some of the most important physical and mechanical properties of Ni-superalloys. This article thoroughly reviews various studies on these properties, how and by what factors they are affected, and how they can be improved. Another important factor to consider when making Ni-superalloy castings is defect formation, which can affect the properties of the final product. Freckle defects, hot tears, porosities, and slivers are some of the major defects that occur in Ni-superalloys during the casting process. This article also reviews in detail about these defects, how they form, and how they affect the final product. These defects were found to have a significant influence on a variety of properties, such as creep, fatigue behaviour, and fracture mechanism. Topics and areas such as reinforcement of Ni-superalloys with the help of CNCs and 3D printing of Ni-superalloys that can provide scope for potential future research are highlighted based on the above-reviewed papers.

Short-Term Creep-Rupture Behaviour of AISI 310S Austenitic Stainless Steel Sheets Manufactured in Salem Steel Plant, a Special Steels Unit of Steel Authority of India Limited, Ministry of Steel, Government of India

The creep behavior of AISI 310S stainless steel taken from SAIL’s Salem stainless steel plant has been investigated by constant load tensile creep test at the temperatures of 973, 1023, and 1073 K and loads of 66.6, 74.8, 86.6, and 94.8 MPa. It exhibits steadystate creep behavior in most test conditions. The double logarithm plot of rupture life and applied stress yielded straight lines at all the three test temperatures indicating that power-law creep due to dislocation climb is the operating mechanism of creep deformation. Linear relationship was obtained for plots of logarithm of rupture life against inverse temperature obeying Arrhenius type of temperature dependence with activation energy of 340 kJ/mol. The stress-rupture data yielded a master curve of Larson-Miller parameter. The plot of Monkman-Grant relationship is typical indicating that rupture is controlled by growth of grain boundary cavities. The metallographic examination of crept samples revealed formation of grain boundary voids and cracks leading to intergranular creep fracture. Deformation twins and carbide precipitates were also observed. Creep-rupture properties are compared with that of AISI 600 ironbased superalloy to analyze quantitatively its behavior

Assessment of Creep Properties Using Small Punch Test for a 9%Cr-Mo-Co-B Power Plant Steel

The present study provides a feasible method to evaluate creep properties for a 9%Cr-Mo-Co-B power plant steel by comparing two sets of data obtained from small punch tests and conventional uniaxial creep tests. The method includes three steps: firstly, conduct a series of small punch tests and conventional creep tests in different load and temperature conditions; secondly, convert the load and central deflection data obtained from the small punch test to stress and strain data; thirdly, determinate the best fit correlation factor by comparing the two sets of data in selected creep models. It is found that two sets of data show a similar trend in stress–rupture time relation, stress–minimum strain rate relation and LMP–stress relation. The correlation factor, ksp, can effectively bridge the gap between the load in small punch test and the stress in conventional creep test. For a high-Cr martensitic heat-resistant steel named as CB2, the ksp value 1.4 can make a good prediction for rupture time, while for minimum creep rate and the Larson–Miller parameter, the ksp value 1.4 will lead a conservative prediction in the low-stress range.

Effects of W Addition on Microstructure and 650 °C Mechanical Properties of Ti-Al-Sn-Zr-Mo-Nb-W-Si Alloy

The influence of W addition on microstructure and mechanical properties of Ti-Al-Sn-Zr-Mo-Nb-W-Si high temperature titanium alloys are investigated by optical microscope (OM), scanning electron microscopy (SEM), electron probe microanalysis (EPMA), tensile tests and large stress endurance tests at 650 °C. The results show that W is mainly solubilized in β phase. Microstructure observations indicate an obvious reduction in the size of transformed β structure (βt), primary α phase (αp) and the thickness of secondary lamellar α phase (αL), with the increase of W content. It is also observed that adding more W could improve the elongation, tensile strength and large stress rupture properties at 650 °C. However, combined with previous research, adding more β stabilizing elements could refine the size of each phase, which will be detrimental to the high temperature yield strength of the alloy. Therefore, in order to reasonably utilize the strengthening effect of W and make the alloy have high yield strength and tensile strength at 650 °C, its content should be controlled between 1 ~ 2 wt%

On the impact of post weld heat treatment on the microstructure and mechanical properties of creep resistant 2.25Cr–1Mo–0.25V weld metal

Creep resistant low-alloyed 2.25Cr-1Mo-0.25V steel is typically applied in hydrogen bearing heavy wall pressure vessels in the chemical and petrochemical industry. For this purpose, the steel is often joined via submerged-arc welding. In order to increase the reactors efficiency via higher operating temperatures and pressures, the industry demands for improved strength and toughness of the steel plates and weldments at elevated temperatures. This study investigates the influence of the post weld heat treatment (PWHT) on the microstructure and mechanical properties of 2.25Cr-1Mo-0.25V multi-layer weld metal aiming to describe the underlying microstructure-property relationships. Apart from tensile, Charpy impact and stress rupture testing, micro-hardness mappings were performed and changes in the dislocation structure as well as alterations of the MX carbonitrides were analysed by means of high resolution methods. A longer PWHT-time was found to decrease the stress rupture time of the weld metal and increase the impact energy at the same time. In addition, a longer duration of PWHT causes a reduction of strength and an increase of the weld metals ductility. Though the overall hardness of the weld metal is decreased with longer duration of PWHT, PWHT-times of more than 12 h lead to an enhanced temper resistance of the heat-affected zones (HAZs) in-between the weld beads of the multi-layer weld metal. This is linked to several influencing factors such as reaustenitization and stress relief in the course of multi-layer welding, a higher fraction of larger carbides and a smaller grain size in the HAZs within the multi-layer weld metal.