Comparison between induction machine and interior permanent magnet machine for electric vehicle application

Author(s):  
Y. Guan ◽  
Z.Q. Zhu ◽  
I.A.A. Afinowi ◽  
J.C. Mipo ◽  
P. Farah

Purpose – The purpose of this paper is to make a quantitative comparison between induction machine (IM) and interior permanent magnet machine (IPM) for electric vehicle applications, in terms of electromagnetic performance and material cost. Design/methodology/approach – The analysis of IM is based on an analytical method, which has been validated by test. The analysis of IPM is based on finite element analysis. The popular Toyota Prius 2010 IPM is adopted directly, and the IM is designed with the same stator outer diameter and stack length as Prius 2010 IPM for a fair comparison. Findings – The torque capability of IM is lower than IPM for low electric loading and competitive to IPM for high electric loading. The maximum torque/power-speed characteristic of IM is competitive to IPM; while the rated torque/power-speed characteristic of IM is poorer than IPM. The power factor of IM is competitive and even better than IPM for high electric loading in low-speed region. The torque ripple of IM is comparable to IPM for high electric loading and much lower than IPM for low electric loading. The overall efficiency of IM is lower than IPM, and the maximum efficiency of copper squirrel cage IM is approximately 2-3 percent lower than IPM. The material cost of IM is about half of IPM when IM and IPM are designed with the same stator outer diameter and stack length. Originality/value – The electromagnetic performances and material costs of IM and IPM are quantitatively compared and discussed.

Author(s):  
Y. Guan ◽  
Z.Q. Zhu ◽  
I.A.A. Afinowi ◽  
J.C. Mipo ◽  
P. Farah

Purpose – The purpose of this paper is to minimize the optimization parameter number of synchronous reluctance machine (SynRM) and permanent magnet (PM) assisted SynRM, and compare their relative merits with interior permanent magnet (IPM) machine for electric vehicle applications, in terms of electromagnetic performance and material cost. Design/methodology/approach – The analysis of electromagnetic performance is based on finite element analysis, by using software MAXWELL. The genetic algorithm is utilized for optimization. Findings – The rotor design of SynRM can be significantly simplified by imposing some reasonable conditions. The number of rotor design parameters can be reduced to three. The electromagnetic performance of SynRM is much poorer than that of IPM, although the material cost is much cheaper, approximately one-third of IPM. The ferrite-SynRM is competitive and even better than IPM especially for high electric loading, in terms of torque capability, torque-speed characteristic, power factor, threshold speed and efficiency. In addition, ferrite-assisted SynRM has great advantage over IPM in material cost, 55 percent cheaper. The performance of NdFeB-assisted SynRM is close to IPM in terms of torque capability, torque-speed characteristic, power factor, torque ripple and efficiency. The material cost of NdFeB-assisted SynRM is ∼25 percent lower than IPM. Originality/value – Some conditions, which can simplify the optimization of SynRM rotor, are discussed. The electromagnetic performances and material costs of SynRM, ferrite-assisted, NdFeB-assisted SynRMs and IPM are quantitatively compared and discussed.


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